6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

2003 engine swap into 2006

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Old 07-22-2017, 09:36 AM
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2003 engine swap into 2006

Did the swap and all works good except the boost is often at 3psI then sometimes it works good. Used the 03 harness. So did I need to change a wire or sensor or use 03 pcm?? I was told maf sensor might cause issues but no codes for it.
 
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Old 07-22-2017, 09:37 AM
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All the

Swap info I've seen is the other way around with new engine into older truck.
 
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Old 07-22-2017, 10:54 PM
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Post baro map ebp koeo and at idle and at 2500 RPM

03 used map
06 used ebp for turbo calc

Did you install just a base engine or ?? Swap any turbo sensors etc more info
 
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Old 07-24-2017, 01:49 PM
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here are some numbers

I used the complete wiring harness, sensors, ect from the 2003 and just plugged it into the 2006 pcm.
KOEO......... EBP 0.00v, 6.3psi. MAP 1.32v, 14.75psi. MAF 0.04v, 0 lb/min. BARO 14.21psi. VGT duty 0%

KOER idle......... EBP 0.00v, 6.3psi. MAP 1.31v, 14.46psi, MAF 1.51v, 4.72 lb/min. VGT duty 42.9%

KOER 2230rpm....... EBP 0.00v, 6.3psi. MAP 1.50v, 16.42psi. MAF 2.66v, 15.18 lb/min. VGT duty 52.37%
 
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Old 07-24-2017, 01:51 PM
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I would have kept the 06 HPO system... a lot more reliable. save the old parts before disposing of the engine.

Richard
 
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Old 07-24-2017, 01:53 PM
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Originally Posted by DarkStarMedia
I would have kept the 06 HPO system... a lot more reliable. save the old parts before disposing of the engine.

Richard
I know, just did it because I had it kicking around...
 
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Old 07-24-2017, 02:34 PM
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It's your ebp better make sure that it is plugged in
 
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Old 07-25-2017, 02:58 PM
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Originally Posted by BLADE35
It's your ebp better make sure that it is plugged in
Seems the new sensor I put in was faulty...
 
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Old 07-25-2017, 10:49 PM
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Didn't the 03' use inferred EBP? Why it's reading zero.
 
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Old 07-25-2017, 10:53 PM
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Originally Posted by WatsonR
Didn't the 03' use inferred EBP? Why it's reading zero.
I have been told that too but it reads the sensor and applies boost better with it in and in working condition..
 
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Old 07-25-2017, 11:15 PM
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Looking at your readings... they are 0v and 6.3psi across the board. Normally MAP+BOOST=EBP. And unplugged you can tell a difference in boost?
 
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