Popped the hot side intercooler tube.
#331
This conversation reminds me of the troubles that I had with the hot side tubes on my 6.0L. I tried everything except replacing the tubes, new clamps, Ford clamps, aftermarket clamps, hairspray, I had them so tight they dented the tube & yet they'd still pop off intermittently with enough boost. I sure hope I'm not going down that road again, maybe I should look into the full silicone tube from H&S?
#332
This conversation reminds me of the troubles that I had with the hot side tubes on my 6.0L. I tried everything except replacing the tubes, new clamps, Ford clamps, aftermarket clamps, hairspray, I had them so tight they dented the tube & yet they'd still pop off intermittently with enough boost. I sure hope I'm not going down that road again, maybe I should look into the full silicone tube from H&S?
I just put the Rudy’s kit on my 16, that has 42k miles, and towed heavy (14,000 lbs) up steep grades with lots of boost. No issues.
#333
This conversation reminds me of the troubles that I had with the hot side tubes on my 6.0L. I tried everything except replacing the tubes, new clamps, Ford clamps, aftermarket clamps, hairspray, I had them so tight they dented the tube & yet they'd still pop off intermittently with enough boost. I sure hope I'm not going down that road again, maybe I should look into the full silicone tube from H&S?
I have 25k on my two metal tube Rudy's kit with no problems. It you want to go all silicone and pay the extra money, go for it.
#334
I am not sure the hose slip is critical or not. I think some have pushed the hose on as far as they could onto the metal tube. Then they "snugged" the clamp instead of tightening it. I have had some turbo racers say you have to tighten the clamps not just tighten til the spring begins to collapse.
I made some marks on my tubes prior to installation. The black mark indicated where clamp would site so it is on the correct side of the "dog knot" rolled into the metal tube. The red mark was how deep i want to slip the hose into the tube so I would have some of the silicone hose on the tube side of the clamp.
Placing the clamp in this location prevents the hose and tube from separating as you read has happened to someone. I do not think the hose and clamp, even if clamp only somewhat snugged, will slip over the "dog knot" the metal tube
This is a current photo taken today of the upper tube and its location since install. It doesn't appear to have moved or slipped. Granted the clamps are tight, not snugged.
.
I made some marks on my tubes prior to installation. The black mark indicated where clamp would site so it is on the correct side of the "dog knot" rolled into the metal tube. The red mark was how deep i want to slip the hose into the tube so I would have some of the silicone hose on the tube side of the clamp.
Placing the clamp in this location prevents the hose and tube from separating as you read has happened to someone. I do not think the hose and clamp, even if clamp only somewhat snugged, will slip over the "dog knot" the metal tube
This is a current photo taken today of the upper tube and its location since install. It doesn't appear to have moved or slipped. Granted the clamps are tight, not snugged.
.
#335
I installed the AFE cold side kit today, my cold side popped wednesday afternoon. Pretty straight forward install, took all up about an hour and a half, 20 minutes of that due to dropping the clamp nuts twice, and having to find them. Test drive held with turbo pressure of 25psi. 144k miles and this is the second stock part failure, first time I was still under warranty so let Ford replace it with stock parts. Hopefully this is the last time.
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