It's time to show you guys what Ross and Ray did for me--Engine Swap
#1
It's time to show you guys what Ross and Ray did for me--Engine Swap
I've known for a very long time that we have some very special people on this forum.....and some very good friends. I've been pretty crazy busy since Truckstock. Those of you who attended Truckstock this year saw that the flathead on my 49 was getting pretty tired. I bought the truck in July, 2010. The engine was completely stuck. I got it freed up and had a ball with it for three years, but it was time to give it a rest. The compression numbers remained above 90 on average, but the #8 cylinder was down to 25 pounds. About 18 months ago, I got the chance to buy a good running spare flathead when a local guy here decided to put a big block in a 1952 F-5. I just tucked it away for a rainy day. The guys saw it during the first Truckstock. Take a look at Ross' face. He was already planning this last summer.
Well, Ross (Albuq F-1) and Ray (Raytasch) decided they wanted to do something very nice for me, and I am still speechless about what they did. Ross stopped at Ray's house to visit on his way to Chicago to see his family before Thanksgiving. This was one heck of a "detour". East Tennessee and Kentucky are hardly "on the way" between New Mexico and Chicago. They decided to come back to Truckstock Land and do my engine swap. I tried to tell them that I really appreciated the offer, but it wasn't necessary. They kept insisting, and I certainly wasn't going to tell them no. I hustled around for about 2 weeks gathering up parts, and I cleaned a LOT of oil and grease off the "new" engine. I also did a compression test on the new engine with a car battery which showed very good numbers, and I put an oil pressure gauge on it while cranking with the battery that showed at least 30 lbs. So it was a go. I removed one of the heads and discovered that it had been bored 60 over, and everything looked great inside. Right off the bat, Ray noticed that none of the pulleys lined up with the crank pulley. Somebody had rebuilt the engine in the past, and they left this crankshaft spacer (the one that rides on the rope seals) out. As a result, the entire bottom half of the engine was coated in oil. Luckily, I had those two bad engines over in the corner, and we ended up using a sledge hammer to get the spacer shown below off the junk engine so that we could use it on this engine.
Well, Ross and Ray continued with the job, and I was forced to go out of town for work from that Friday night until the following Monday. Let me repeat, they knew I had to work that weekend, and they still wanted to come. I felt terribly guilty leaving them, but they seemed to be very content and happy in my shop. After all, they're gearheads. This is their life/hobby. I did leave them two helpers for the weekend.
The original engine coming out. We later discovered that my original engine had probably never been opened after at least 92K miles (on the odometer, who knows, it might be 192K). Standard bore pistons, Ford valves, etc. Take a look at the massive amount of gook inside my engine. Keep in mind, this engine ran very well for three years for me. I honestly don't know how any of the oil made it into the crankcase. This is unbelievable. I could honestly clean it and put new rings in it, and I'd bet it would run great with nothing else.
They worked very hard cleaning the new engine and doing great prep work.
This included having to replace one of the exhaust manifolds, which involved removing two broken bolts from the block and fixing a couple of studs in the exhaust flange. Ray and Ross know all of the tricks, including the washer welding trick, heat, etc.
Then they had some fun.
Then we had about a 2 day delay because they discovered the old clutch was worn all the way into the rivets. We talked about whether or not to get a new one during the preparation, but the old one was working well, and we decided not to order one. That was a mistake. I should have known better. My neighbor (who owns a CARQUEST) saved the day. Here's the engine installed.
Then we had another unfortunate problem. My original fuel pump was missing the return spring (we found it in the valley of goo in about 3 pieces). I had a really old NOS fuel pump that was awful pretty, but it was no good. The guys only got to see it run for just a few seconds before they had to go on their way. I felt really guilty and bummed about that. I got a new fuel pump that weekend and adjusted the timing. It runs GREAT!!! It has a ton more power now. I am very happy, and I will never forget what Ray and Ross did. I cannot thank you guys enough.
I am uploading a couple of videos, but it will take a little while. Again, THANK YOU BOTH VERY MUCH. This is a very special group of people here on this FTE forum.
Well, Ross (Albuq F-1) and Ray (Raytasch) decided they wanted to do something very nice for me, and I am still speechless about what they did. Ross stopped at Ray's house to visit on his way to Chicago to see his family before Thanksgiving. This was one heck of a "detour". East Tennessee and Kentucky are hardly "on the way" between New Mexico and Chicago. They decided to come back to Truckstock Land and do my engine swap. I tried to tell them that I really appreciated the offer, but it wasn't necessary. They kept insisting, and I certainly wasn't going to tell them no. I hustled around for about 2 weeks gathering up parts, and I cleaned a LOT of oil and grease off the "new" engine. I also did a compression test on the new engine with a car battery which showed very good numbers, and I put an oil pressure gauge on it while cranking with the battery that showed at least 30 lbs. So it was a go. I removed one of the heads and discovered that it had been bored 60 over, and everything looked great inside. Right off the bat, Ray noticed that none of the pulleys lined up with the crank pulley. Somebody had rebuilt the engine in the past, and they left this crankshaft spacer (the one that rides on the rope seals) out. As a result, the entire bottom half of the engine was coated in oil. Luckily, I had those two bad engines over in the corner, and we ended up using a sledge hammer to get the spacer shown below off the junk engine so that we could use it on this engine.
Well, Ross and Ray continued with the job, and I was forced to go out of town for work from that Friday night until the following Monday. Let me repeat, they knew I had to work that weekend, and they still wanted to come. I felt terribly guilty leaving them, but they seemed to be very content and happy in my shop. After all, they're gearheads. This is their life/hobby. I did leave them two helpers for the weekend.
The original engine coming out. We later discovered that my original engine had probably never been opened after at least 92K miles (on the odometer, who knows, it might be 192K). Standard bore pistons, Ford valves, etc. Take a look at the massive amount of gook inside my engine. Keep in mind, this engine ran very well for three years for me. I honestly don't know how any of the oil made it into the crankcase. This is unbelievable. I could honestly clean it and put new rings in it, and I'd bet it would run great with nothing else.
They worked very hard cleaning the new engine and doing great prep work.
This included having to replace one of the exhaust manifolds, which involved removing two broken bolts from the block and fixing a couple of studs in the exhaust flange. Ray and Ross know all of the tricks, including the washer welding trick, heat, etc.
Then they had some fun.
Then we had about a 2 day delay because they discovered the old clutch was worn all the way into the rivets. We talked about whether or not to get a new one during the preparation, but the old one was working well, and we decided not to order one. That was a mistake. I should have known better. My neighbor (who owns a CARQUEST) saved the day. Here's the engine installed.
Then we had another unfortunate problem. My original fuel pump was missing the return spring (we found it in the valley of goo in about 3 pieces). I had a really old NOS fuel pump that was awful pretty, but it was no good. The guys only got to see it run for just a few seconds before they had to go on their way. I felt really guilty and bummed about that. I got a new fuel pump that weekend and adjusted the timing. It runs GREAT!!! It has a ton more power now. I am very happy, and I will never forget what Ray and Ross did. I cannot thank you guys enough.
I am uploading a couple of videos, but it will take a little while. Again, THANK YOU BOTH VERY MUCH. This is a very special group of people here on this FTE forum.
#2
Just a couple a "gangsta's" .....I can hear the wrap music in the background!
LOL!! Don't mess with Ray, he's a bad ****!
Seriously, this forum does have some truly wonderful folks on it, as well as behind the scenes(wives/better halves). I have made several friends through Truckstock and would highly recommend going to such an event if you have the chance...Truly a selfless act by Ross and Ray, and Doc, you deserve this....how many guys would ask there wife if they could have their internet buddies sleep in the guest room?
Great job guys!
w
LOL!! Don't mess with Ray, he's a bad ****!
Seriously, this forum does have some truly wonderful folks on it, as well as behind the scenes(wives/better halves). I have made several friends through Truckstock and would highly recommend going to such an event if you have the chance...Truly a selfless act by Ross and Ray, and Doc, you deserve this....how many guys would ask there wife if they could have their internet buddies sleep in the guest room?
Great job guys!
w
#7
AWESOME!!!!!!
There's a lot of magic that happens in that garage. I know, I got some back in '12. Thanks to Ross the F-2 gave me a lot nicer trip on the way back home in '12.
I think FTE just brings out the best, I again had the magic in '13, the week before Truckstock '13, in my own garage. The F-2 decided to be stubborn and didn't want to go to KY. I was feeling extremely low, feeling like there wasn't anyone to help when Craig and Duane and my neighbor Grant came over and helped change the truck's mind. After a few minutes of clear non-objective thinking we had it running like a top. I have very seldom felt the feeling of friendship I did that night, I will never forget it.
There's a lot of magic that happens in that garage. I know, I got some back in '12. Thanks to Ross the F-2 gave me a lot nicer trip on the way back home in '12.
I think FTE just brings out the best, I again had the magic in '13, the week before Truckstock '13, in my own garage. The F-2 decided to be stubborn and didn't want to go to KY. I was feeling extremely low, feeling like there wasn't anyone to help when Craig and Duane and my neighbor Grant came over and helped change the truck's mind. After a few minutes of clear non-objective thinking we had it running like a top. I have very seldom felt the feeling of friendship I did that night, I will never forget it.
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#12
Wow great story. Couldn't have happened to a nicer guy and I haven't met you face to face yet. Ross and Ray are a couple of class acts.
This whole forum has some of the best guys I have ever met. I can't wait to actually get to see some of you one of these days.
Many of you have been instrumental in my non-mechanic self getting as far as I have.
Doc, now get with the videos.
This whole forum has some of the best guys I have ever met. I can't wait to actually get to see some of you one of these days.
Many of you have been instrumental in my non-mechanic self getting as far as I have.
Doc, now get with the videos.
#13