6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Wet intake manifold dry egr cooler?

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Old 06-25-2013, 05:30 PM
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Wet intake manifold dry egr cooler?

Yesterday I started r&r my truck for a cracked egr cooler.The intake was wet so I thought that I had a cracked egr cooler (which I thought was weird because I have an 03 and my deltas were only 11). Well when I took the egr cooler out its dry as a bone and no mark of coolant leaking. What I was wondering is how can my egr cooler not be leaking and my intake is soaked in coolant. Could it be my head gaskets or is my intake manifold leaking? Please help
 
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Old 06-25-2013, 07:26 PM
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Is there anyway to pressure test the egr cooler now it's off the truck to guarantee that it's not leaking
 
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Old 06-25-2013, 08:41 PM
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Probably just oil from the ccv
 
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Old 06-25-2013, 08:59 PM
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First part of tis TSB:

EOT/ECT check
TSB 09-8-3
https://www.ford-trucks.com/forums/a...3&d=1318287140
 
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Old 06-25-2013, 09:21 PM
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I thought that it might of been oil but then were is my coolant disappearing to I am pretty positive it's coolant and the intake is soaked with it
 
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Old 06-25-2013, 10:04 PM
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Soot and coolant mixed looks a lot like oil.
 
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Old 06-25-2013, 10:12 PM
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I understand that but I am still losing coolant
 
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Old 06-26-2013, 07:54 AM
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I pressure tested the egr cooler and couldn't get it to leak at all but my intake is soaked and I lost coolant please help
 
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Old 06-26-2013, 08:55 AM
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Loosing coolant without an external leak is indicative of a blown head gasket that is for sure, I have an old Landcruiser that I am working on with the same loss of coolant, no EGR though. If the head gasket is leaking you should also feel a loss of power because water is now entering one or more cylinders and mixing with fuel prob making a miss, also check your oil for water, is it frothy or real lean or thin.
 
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Old 06-26-2013, 09:00 AM
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I don't feel any power loss and the truck ran great before the tear down is it possible that a blown head gasket could put coolant in the intake manifold
 
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