Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks
Sponsored by:
Sponsored by:

38 gallon tank install in a 92-96 (97HD)

Thread Tools
 
Search this Thread
 
  #76  
Old 08-04-2014, 04:32 AM
Diesel_Brad's Avatar
Diesel_Brad
Diesel_Brad is offline
Fleet Owner
Join Date: May 2009
Location: Gilbert, PA
Posts: 21,431
Received 59 Likes on 48 Posts
Originally Posted by OlePOS#17
Bob,
Great write up!

My '92 is a cab chassis with a utility bed. Does that mean this tank would not fit between the rails? Would a 35 Gal Bronco tank fit?

Also a note some of your pics are no longer showing.

Thanks

Correct, the F26D tank does NOT fit in a cab-n-chassis truck. I don't think a Bronco tank will either. I would be looking at a tank from a 99+ SuperDuty cab-n-chassis
 
  #77  
Old 08-04-2014, 05:58 AM
David7.3's Avatar
David7.3
David7.3 is offline
Postmaster
Join Date: Jun 2014
Location: Oakhust NJ Jersey Shore
Posts: 3,208
Likes: 0
Received 2 Likes on 2 Posts
Exhaust

Originally Posted by Fastback460
I'm was really considering doing this, it's a great idea and this write up makes it look pretty simple.

But then I looked under my truck today, and realized that my exhaust is only about 3 inches from the bottom of the tank .
I don't really want to cut up the exhaust and lower it, so I may be going with the regular 19 gallon after all.
If your exhaust is in the factory spot the tank will fit, the tank kinda tapers down as it goes past the frame. I think they do that for the exhaust and hitches
 
  #78  
Old 08-04-2014, 09:24 AM
OlePOS#17's Avatar
OlePOS#17
OlePOS#17 is offline
New User
Join Date: Aug 2013
Location: SW Pa
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Diesel_Brad
Correct, the F26D tank does NOT fit in a cab-n-chassis truck. I don't think a Bronco tank will either. I would be looking at a tank from a 99+ SuperDuty cab-n-chassis
Originally Posted by Bob Gervais
Bronco tank is 32 gallon, which is also a hell of a lot better than a 19 gallon. The Bronco tank is smaller in width and length, but is deeper than the 38 gallon tank.
I guess I'm going to have to crawl under there measure the dimensions of my existing tank.
Was the 35 gal the only option offered in the Bronco?
Where did Ford source their tanks from for the longer cab chassis?
Are the frame widths the same on all the Superdutys ?
I wonder what other differences I'll find.
 
  #79  
Old 08-04-2014, 08:06 PM
Bob Gervais's Avatar
Bob Gervais
Bob Gervais is offline
Posting Guru
Thread Starter
Join Date: Jan 2004
Location: Charlestown, RI
Posts: 2,403
Likes: 0
Received 3 Likes on 3 Posts
I can't answer any of your other questions, but the 32 gallon tank was the only one offered for the Bronco.

According to info on Rock Auto, the Bronco tank is 31 7/8" wide x 22 1/4" long x 15 3/4" deep.

I'm sure Brad will know for sure, but I think pickup frames are 34" wide, and cab/chassis are 32" wide. If that's true, the Bronco tank should fit your cab/chassis. If you end up going the Bronco route, you'll need a sending unit from a Bronco as well.
 
  #80  
Old 08-04-2014, 08:22 PM
Diesel_Brad's Avatar
Diesel_Brad
Diesel_Brad is offline
Fleet Owner
Join Date: May 2009
Location: Gilbert, PA
Posts: 21,431
Received 59 Likes on 48 Posts
Cab-n-chassis frame width is 34"(outside)
Pickup and bronco frame width is 36"(outside)

Cab-n-chassis used the same front tank as pickups. Rear tanks was narrower to fit narrower frame but deeper(also no spare tire to worry about)


Superdutys(99+) have 2 different frame width just like OBSs(34" and 36")
 
  #81  
Old 09-19-2014, 10:02 AM
Mikemusial's Avatar
Mikemusial
Mikemusial is offline
New User
Join Date: Sep 2014
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
Does anyone have a part number for a diesel fuel pick up and fuel sender for the 38 gallon tank?
 
  #82  
Old 09-19-2014, 11:17 AM
Diesel_Brad's Avatar
Diesel_Brad
Diesel_Brad is offline
Fleet Owner
Join Date: May 2009
Location: Gilbert, PA
Posts: 21,431
Received 59 Likes on 48 Posts
Originally Posted by Mikemusial
Does anyone have a part number for a diesel fuel pick up and fuel sender for the 38 gallon tank?
You have to make your work if it did not come with the new tank(Lengthen the pickup tube and bend the float arm)
 
  #83  
Old 09-19-2014, 12:12 PM
Mikemusial's Avatar
Mikemusial
Mikemusial is offline
New User
Join Date: Sep 2014
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Diesel_Brad
You have to make your work if it did not come with the new tank(Lengthen the pickup tube and bend the float arm)
So basicly a trial and error to get it right? It is there some method of madness to this float arm bending?
 
  #84  
Old 09-19-2014, 02:45 PM
88dually's Avatar
88dually
88dually is offline
Elder User
Join Date: Nov 2010
Location: Ocean County, NJ
Posts: 731
Likes: 0
Received 0 Likes on 0 Posts
When i bought my 38 it came with extentions for sending unit an wires, but mine is a gasser. I dont know what deisel sender looks like.
 
  #85  
Old 09-19-2014, 04:09 PM
Diesel_Brad's Avatar
Diesel_Brad
Diesel_Brad is offline
Fleet Owner
Join Date: May 2009
Location: Gilbert, PA
Posts: 21,431
Received 59 Likes on 48 Posts
Originally Posted by 88dually
When i bought my 38 it came with extentions for sending unit an wires, but mine is a gasser. I dont know what deisel sender looks like.

Same thing but no fuel pump
 
  #86  
Old 09-19-2014, 07:43 PM
Mikemusial's Avatar
Mikemusial
Mikemusial is offline
New User
Join Date: Sep 2014
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Diesel_Brad
Same thing but no fuel pump
But what about the fuel sender? The gauge won't be accurate with the current location. Won't it read empty but still have a few gallons left?? The float won't drop far enough. Or am I overthinking this.......
 
  #87  
Old 09-20-2014, 07:21 AM
Diesel_Brad's Avatar
Diesel_Brad
Diesel_Brad is offline
Fleet Owner
Join Date: May 2009
Location: Gilbert, PA
Posts: 21,431
Received 59 Likes on 48 Posts
Originally Posted by Mikemusial
But what about the fuel sender? The gauge won't be accurate with the current location. Won't it read empty but still have a few gallons left?? The float won't drop far enough. Or am I overthinking this.......

Let me post it again since you missed in the first time

Originally Posted by Diesel_Brad
You have to make your work if it did not come with the new tank(Lengthen the pickup tube and bend the float arm)
 
  #88  
Old 09-20-2014, 07:25 AM
Mikemusial's Avatar
Mikemusial
Mikemusial is offline
New User
Join Date: Sep 2014
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Diesel_Brad
Let me post it again since you missed in the first time
Ok got it. So I'm just over thinking it.
 
  #89  
Old 02-03-2015, 08:37 PM
WickdL's Avatar
WickdL
WickdL is offline
Junior User
Join Date: Jan 2015
Posts: 54
Likes: 0
Received 0 Likes on 0 Posts
I know this has been said but, thanks Bob!

I just did this swap with your parts list to my 97 F250 4x4. My only difference was mine had a skid plate for the lower mounting instead of straps. Extentions that came with tank worked fine. I had to trim the back of the skid plates around my Mag-Hytec differential cover.

Tony B.
 
  #90  
Old 02-03-2015, 09:22 PM
ponykilr's Avatar
ponykilr
ponykilr is offline
Posting Guru
Join Date: Jan 2015
Location: NC Mountains
Posts: 1,001
Received 8 Likes on 8 Posts
So if you pull a 92-96 Bronco tank with fuel pump module and all intact, will it bolt into a 96 pickup? Just plug and play?
 


Quick Reply: 38 gallon tank install in a 92-96 (97HD)



All times are GMT -5. The time now is 09:07 AM.