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Thanks. It's so strange that a brand new never used one would be bad. Oh well.
There is no way to tell if someone else used that resistor pack with a bad fan or bad switch and burnt up the slower speed resistors and then RETURNED it. There is no resistor in high speed. The other speeds drop the voltage sent to the motor with different size resistors.
There is no way to tell if someone else used that resistor pack with a bad fan or bad switch and burnt up the slower speed resistors and then RETURNED it. There is no resistor in high speed. The other speeds drop the voltage sent to the motor with different size resistors.
Could it be that I have a bad switch? I would like to figure that out before I spend money on a new resistor.
Check for continuity between the the resistor plug and the motor hot wires in each setting. Also test resistance across the resister itself.
Sounds like a good idea. I do have a digital multimeter but I'm not sure how to to check for continuity between the resistor plug and motor hot wires and test the resistance across the resistor.
OK, I finally figured this problem out. I was just inside the blower motor resistor and noticed that one of the wires wasn't fully seated all the way down into the connector. The tab that holds the wire into the proper position inside the connector was broken. I pushed the wire back inside all the way as it was connected to the blower motor resistor and now it works perfectly. All 4 blower speeds now work!
I wanted to let everyone how this finally turned. It took a while to accomplish, but now it's fixed!