Rusty Coolant and broken nipple
#1
Rusty Coolant and broken nipple
Okay going through my 1994 F150 after purchase last weekend.
Decided to replace a few crusty hoses around the throttle body.
Onces removed nipple number 1 was so rusty I had to dremel off
the worst of it. Now don't know if I have enough to attach the hose with out
leaking.
This coolant hose nipple is press fit into the top of the throttle body.
Can it be repaired or do I have enough to trust the connection?
Nipple 2, 3 , and 4 are rusty too but still usable.<p><a href="http://www.flickr.com/photos/61679169@N06/7616180646/" title="throttle body1 by topfile, on Flickr"><img src="http://farm9.staticflickr.com/8020/7616180646_3e5059a43b.jpg" width="375" height="500" alt="throttle body1"></a>
Decided to replace a few crusty hoses around the throttle body.
Onces removed nipple number 1 was so rusty I had to dremel off
the worst of it. Now don't know if I have enough to attach the hose with out
leaking.
This coolant hose nipple is press fit into the top of the throttle body.
Can it be repaired or do I have enough to trust the connection?
Nipple 2, 3 , and 4 are rusty too but still usable.<p><a href="http://www.flickr.com/photos/61679169@N06/7616180646/" title="throttle body1 by topfile, on Flickr"><img src="http://farm9.staticflickr.com/8020/7616180646_3e5059a43b.jpg" width="375" height="500" alt="throttle body1"></a>
#2
Time to purchase some new hose's and clamps.
You should be good to go after that.
Those small hoses don't usually come perfectly fit when buying them new. You will probably have to trim them down so they will fit.
Other then that go to a junk yard and find the parts you need to replace the ones you broke.
You can also purchase Performance Throttle Body.
Low Price Guarantee!
Fits on:
87-03 Ford F-150 460
<table> <tbody><tr> <td> 3502
</td> <td> BBK Throttle Body - Power Plus Series (Twin 61mm)
</td> <td> $357.00 /Each
</td> </tr> </tbody></table>
Low Price Guarantee!
Fits on:
87-96 Ford F-150 302 / 350
<table> <tbody><tr> <td> 3501
</td> <td> BBK Throttle Body - Power Plus Series (Twin 56mm)
</td> <td> $357.00 /Each
</td> </tr> <tr> <td> 3503
</td> <td> BBK Throttle Body - Power Plus Series (Twin 61mm)
</td> <td> $357.00 /Each
</td> </tr> </tbody></table>
About this Manufacturer:
For almost twenty years - BBK Performance has been designing an producing OEM quality performance parts for dozens of automotive and truck models. Today BBK is the leading manufacturer of such products with hundreds of items that are designed to perform year after year on your daily driver with top-notch quality and innovative designs.
When BBK began operations in 1988 - the electronic fuel injection (EFI) market was just beginning and the industry was filled with companies that had decades of experience with carbureted vehicles. While many of these companies now offer some EFI products in addition to their main product lines - the team at BBK has lived and breathed EFI performance each and every day. This commitment to EFI-only performance has resulted in many industry firsts such as their world-famous line of performance throttle bodies and their all-new "DSI-series" dual runner length intake manifolds.
Today the BBK facilities encompass over 70,000 ft of state of the art design and manufacturing facilities with another 40,000 ft of additional space currently under construction.
BBK's Southern California based manufacturing facilities feature the latest computerized machining equipment to maintain ultra-high tolerances for every product they produce. This high tech equipment along with a staff of skilled programmers and technicians means you will get the OEM quality BBK is known for with all BBK, GRIPP and Speedware products.
Whether it's the mirror finish of a CNC machined throttle body casting, the precise fit of a fuel regulator body or the unmistakable quality of their lightweight aluminum underdrive pulleys. BBK quality can be found in each and every product they offer.
All BBK CNC-series and eXtractor Series performance exhaust products are built with an array of high-quality components that have made them the industry leader for seventeen years. Such items as 3/8" thick laser-cut flanges, computer mandrel-bent heavy gauge tubing, standard chrome plating and optional polished ceramic finish guarantees this tradition of top notch quality.
The latest in robotic equipment as well as skilled craftsmen allows their team to build such quality products at prices competitive with many lesser quality brands. A brief comparison of a BBK brand exhaust product with other brands is all it takes to see why people count on BBK for their daily driver as well as their weekend toy.
You should be good to go after that.
Those small hoses don't usually come perfectly fit when buying them new. You will probably have to trim them down so they will fit.
Other then that go to a junk yard and find the parts you need to replace the ones you broke.
You can also purchase Performance Throttle Body.
Low Price Guarantee!
Fits on:
87-03 Ford F-150 460
<table> <tbody><tr> <td> 3502
</td> <td> BBK Throttle Body - Power Plus Series (Twin 61mm)
</td> <td> $357.00 /Each
</td> </tr> </tbody></table>
Low Price Guarantee!
Fits on:
87-96 Ford F-150 302 / 350
<table> <tbody><tr> <td> 3501
</td> <td> BBK Throttle Body - Power Plus Series (Twin 56mm)
</td> <td> $357.00 /Each
</td> </tr> <tr> <td> 3503
</td> <td> BBK Throttle Body - Power Plus Series (Twin 61mm)
</td> <td> $357.00 /Each
</td> </tr> </tbody></table>
About this Manufacturer:
For almost twenty years - BBK Performance has been designing an producing OEM quality performance parts for dozens of automotive and truck models. Today BBK is the leading manufacturer of such products with hundreds of items that are designed to perform year after year on your daily driver with top-notch quality and innovative designs.
When BBK began operations in 1988 - the electronic fuel injection (EFI) market was just beginning and the industry was filled with companies that had decades of experience with carbureted vehicles. While many of these companies now offer some EFI products in addition to their main product lines - the team at BBK has lived and breathed EFI performance each and every day. This commitment to EFI-only performance has resulted in many industry firsts such as their world-famous line of performance throttle bodies and their all-new "DSI-series" dual runner length intake manifolds.
Today the BBK facilities encompass over 70,000 ft of state of the art design and manufacturing facilities with another 40,000 ft of additional space currently under construction.
BBK's Southern California based manufacturing facilities feature the latest computerized machining equipment to maintain ultra-high tolerances for every product they produce. This high tech equipment along with a staff of skilled programmers and technicians means you will get the OEM quality BBK is known for with all BBK, GRIPP and Speedware products.
Whether it's the mirror finish of a CNC machined throttle body casting, the precise fit of a fuel regulator body or the unmistakable quality of their lightweight aluminum underdrive pulleys. BBK quality can be found in each and every product they offer.
All BBK CNC-series and eXtractor Series performance exhaust products are built with an array of high-quality components that have made them the industry leader for seventeen years. Such items as 3/8" thick laser-cut flanges, computer mandrel-bent heavy gauge tubing, standard chrome plating and optional polished ceramic finish guarantees this tradition of top notch quality.
The latest in robotic equipment as well as skilled craftsmen allows their team to build such quality products at prices competitive with many lesser quality brands. A brief comparison of a BBK brand exhaust product with other brands is all it takes to see why people count on BBK for their daily driver as well as their weekend toy.
#3
#4
With a little dielectric grease from the tune-up I was able to get the new hose to slide all the way through the bend to seat directly at the throttle body.
I had him price a throttle body while I was there, but they didn't have one. Thanks for your BBK find, I'll keep it in mind. He did find a throttle plate/spacer
for $120 that suppose to change the air vortex efficiency and add Horsepower.
#6
Got the new hoses and clamps. Talked to the counter guy at the local Advance store and he said he sees this all the time. Suggested I flush the system and then use Peak Rust Inhibitor and Sealer. It should have less than 20 pounds of pressure behind the fitting he thought it'd be no problem.
With a little dielectric grease from the tune-up I was able to get the new hose to slide all the way through the bend to seat directly at the throttle body.
I had him price a throttle body while I was there, but they didn't have one. Thanks for your BBK find, I'll keep it in mind. He did find a throttle plate/spacer
for $120 that suppose to change the air vortex efficiency and add Horsepower.
With a little dielectric grease from the tune-up I was able to get the new hose to slide all the way through the bend to seat directly at the throttle body.
I had him price a throttle body while I was there, but they didn't have one. Thanks for your BBK find, I'll keep it in mind. He did find a throttle plate/spacer
for $120 that suppose to change the air vortex efficiency and add Horsepower.
Complete and utter waste of time, effort and hard earned $$$....
That same money would be able to cover the cost of a clean JY Throttle Body...
Or something a little more usefull...
Stay away from those gimmicks...
#7
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#8
For now mine are holding with no further repair. If they fail I'll try your suggestion. Thanks!
#9
Agreed. I tried one on a Tacoma I owned. The only thing it did was set off the check engine light. Returned it and got my money back.
#10
#12
I think I've found the ultimate fix...
Pull out the press fitted nipple in the top of the Throttle Body and replace with a NPT 1/4" threaded brass barb with 3/8" male end.
Use a 7/16" drill bit to open the hole and use a 1/4" NPT thread tap to cut threads in the hole you just created. NPT threads are tapered to create a better seal. This item can be found at a plumbing supply or some hardware stores. Use clear grease to lubricate the bit while cutting.
A wrench can be used to turn the tap. Cut a quarter turn forward then back up to clear the threads, another quarter turn forward then back up. Take your time and get it in there straight. Wrap the fitting with Teflon (white) thread sealant tape before assembly. Then simply install in the TB and slip the hose on.
I'll go there when the nipple completely fails I suppose. Others here have tried this and it works as I understand.
Verify all sizes stated for your application!
Pull out the press fitted nipple in the top of the Throttle Body and replace with a NPT 1/4" threaded brass barb with 3/8" male end.
Use a 7/16" drill bit to open the hole and use a 1/4" NPT thread tap to cut threads in the hole you just created. NPT threads are tapered to create a better seal. This item can be found at a plumbing supply or some hardware stores. Use clear grease to lubricate the bit while cutting.
A wrench can be used to turn the tap. Cut a quarter turn forward then back up to clear the threads, another quarter turn forward then back up. Take your time and get it in there straight. Wrap the fitting with Teflon (white) thread sealant tape before assembly. Then simply install in the TB and slip the hose on.
I'll go there when the nipple completely fails I suppose. Others here have tried this and it works as I understand.
Verify all sizes stated for your application!
#13
No, I drilled out the remaining original nipple from the TB and pressed/JB welded the hydraulic line into the bores.
#14
Okay, that sounds like the my most recent post #12, in that you drilled out the remaining portion of the nipple. Instead of tapping it you successfully used JB weld to seat the nipple into the TB. Thanks for the clarification.
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