Modular V10 (6.8l)  

Any spark plug issues with a 2v v10?

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Old 04-19-2012, 09:54 PM
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Question Any spark plug issues with a 2v v10?

I am thinking about changing the spark plugs this weekend in the and want to know if the v10's have issues like the 5.4's?

Its an 01 Excursion.

Do the get stuck and break?

Do they blow out?

Just wondering, thanks!
 
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Old 04-20-2012, 06:39 AM
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Here's a link I thought absolutely addresses changing plugs in Modular motors very,very well: https://www.ford-trucks.com/forums/1...ed-torque.html

Look at post #2---great general advice IMHO.
 
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Old 04-20-2012, 08:23 AM
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Thanks, thats the best response ive seen on the subject!
 
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Old 04-20-2012, 09:00 AM
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No, the V10 did not have the same plug issues as the 5.4L 3V engines. That problem was unique to that engine.
 
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Old 04-20-2012, 10:30 AM
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Thanks
 
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Old 04-20-2012, 11:24 AM
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Originally Posted by Mark Kovalsky
No, the V10 did not have the same plug issues as the 5.4L 3V engines. That problem was unique to that engine.
As far as I know my 3V 6.8 V10 has the same issue the 3V 5.4 V8 has.

Here is the TSB

https://www.ford-trucks.com/tsb/full...php?tsb=08-7-6
 
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Old 04-20-2012, 02:27 PM
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A bit irrelevant since his Excursion doesn't have the 3V.

--------------

However, the 01 V10 in the Excursion should have the long thread heads, IIRC. That's the biggest issue with plugs and the V10. Early models had the short thread heads and sometimes they would spit out plugs if the torque was incorrect.

Plus, #10 is a bit of a bitch to get out. Make sure you have a U-joint or two for your socket set. I would always do that one first. The rest are easy.
 
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Old 04-20-2012, 10:07 PM
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Thanks guys, very helpful.
 
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Old 04-21-2012, 06:46 AM
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If you have never done one before I would do a few of the easy ones first to get a feel of whats involved before you do #1 and #10, #1 being the worst.

Denny
 
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Old 04-21-2012, 04:00 PM
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Changed the spark plugs today and no issues!!!!
 
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Old 04-21-2012, 05:22 PM
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torqued to spec right ???
 
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Old 04-21-2012, 09:43 PM
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Yep, all ten of them!
 
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Old 04-22-2012, 06:10 AM
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Originally Posted by Monsta
A bit irrelevant since his Excursion doesn't have the 3V.

--------------

However, the 01 V10 in the Excursion should have the long thread heads, IIRC. That's the biggest issue with plugs and the V10. Early models had the short thread heads and sometimes they would spit out plugs if the torque was incorrect.

Plus, #10 is a bit of a bitch to get out. Make sure you have a U-joint or two for your socket set. I would always do that one first. The rest are easy.

The longer threads actually came in 03.
 
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Old 04-22-2012, 10:13 PM
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Originally Posted by knightrider955
The longer threads actually came in 03.
i dont think thats correct..

pretty sure the long thread heads started in 02.
 
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Old 04-22-2012, 10:56 PM
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Originally Posted by Fordfanatic4life
i dont think thats correct..

pretty sure the long thread heads started in 02.

Running spark plug changes:

December 1996 - 4.6L 4V alignment feature added
February 1997 - 4.6L 2V head alignment feature added
September 2000 - WEP (Windsor Engine Plant) 2V head alignment feature modified (4.6/5.4/6.8)
November 2002 - WEP introduced long thread heads on 2V (4.6/5.4)
May 2003 - REP (Romeo Engine Plant) introduced long-thread heads on 4V 4.6 and 5.4
November 2003 - REP introduced long-thread heads on 2V (6.8) and modified alignment feature 2V (All)

In 1999, and 2001, an interim fix was done for a cross-threading issue.
Original process:

Step 1 - Zero torque spark plug (air tool)
Step 2 - Torque to 16-20Nm final torque (DC Run down), monitor at 6-12Nm, and final torque must be reached within 0-360 degrees.

New process (addressed the possibility of applying installation torque for more than 25 degrees of rotation)
Step 1 - Zero torque spark plug (air tool)
Step 2 - Torque to 16-20Nm final torque (DC Run down) start monitor at 6-12Nm, and final torque must be reached within 3-25 degrees.

Another action to address cross-threading was the addition of an alignment feature to lead the plug into the hole. <!-- / message -->
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