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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Coolant overflowing issues

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Old Sep 24, 2011 | 10:10 PM
  #31  
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I just meant if you couldnt find a coolant leak on the ground maybe hydrolock from coolant in a cylinder

heres the usual bad hose spot on the EGR coolant line


https://www.ford-trucks.com/forums/1...l#post10609697


So you washed the moter right???
cover the Alternator up??
 
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Old Sep 24, 2011 | 10:12 PM
  #32  
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No, I was actually only sprayed the overflow tank and surrounding area that had white residue from it overflowing :X
 
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Old Sep 25, 2011 | 10:43 AM
  #33  
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I went out and don't see any hoses under the intake leaking, but then again I don't see the EGR cooler so I really don't know what I'm looking for. It took about a gallon to fill it up from where it was to max full and it's SLOWLY draining...no puddles on ground so I'll go back in an hour or so to check to see maybe it just took a while to reach the ground.
 
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Old Sep 25, 2011 | 01:02 PM
  #34  
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Did you check out this link


https://www.ford-trucks.com/forums/1...l#post10609697
HERE^^^^^^^^^^^^^^ great PICS OF THE LEAKEY Hose if its the blue hose its been done once
you cant see it in the pics very well but the egr cooler is right there too

There will still be a coolant line there even if its been EGR Deleate
 
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Old Sep 25, 2011 | 01:18 PM
  #35  
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Ok...level stopped dropping, was probably just filling air pockets. I've located the blue hose under the turbo, where is the other end of it at? No signs of leakage on this end, is it possible for it to leak only when running? Also, if there is an EGR delete already on it, what would I be looking for to figure out if there is? When I was pulling the batteries out there is a little clear pressure regulator/filter of some sort with a yellow reset button on it and a plug that was zip tied to my positive aux battery cable that didn't have any hoses going to it, it fell apart as soon as I cut the zip ties holding it to the cable, what is this?
 
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Old Sep 25, 2011 | 01:24 PM
  #36  
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Before you spend money on any diagnostics, buy a new degass cap. It's possible that is is not holding pressure, so when the coolant heats up it is allowed to expand and blow out. Also, on your batteries, 12.0V is pretty much dead, they should be reading about 12.8V.

So, new degass cap ($5) and get your batteries load tested, and go from there.
 
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Old Sep 25, 2011 | 01:38 PM
  #37  
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Originally Posted by topherchris
When I was pulling the batteries out there is a little clear pressure regulator/filter of some sort with a yellow reset button on it and a plug that was zip tied to my positive aux battery cable that didn't have any hoses going to it, it fell apart as soon as I cut the zip ties holding it to the cable, what is this?
Was it the filter minder on the driver side the thing with the reset button

I take it your truck doesnt have the stock air filter setup

I will see if I have a pic of it just to be shure



That blue hose is Really Short
The EGR cooler should be right next to it if its still there
I will see if I can find a pic of that too
 
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Old Sep 25, 2011 | 01:45 PM
  #38  
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I will start off by saying the truck is exactly as I bought it...with that being said, it does have some sort of aftermarket filter on it...it looks like a filter with box, not sure if it's the whole pipe or not but I don't think so. It is on the driver side and it does have a thing on it that says change filter so I'd assume it is the filter minder, do I need to replace it or can I just leave it off? A good picture of the EGR cooler setup would be GREATLY appreciated, I've had the truck for 3 months and it's my first diesel so I'm not the most knowledgeable person, this is deff a huge learning experience.
 
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Old Sep 25, 2011 | 01:48 PM
  #39  
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Also, since it's an '03, the EGR hose could be the earlier design, which is orange and not blue, just to the passenger side of the filter housing on top of the engine.
 
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Old Sep 25, 2011 | 01:59 PM
  #40  
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Originally Posted by cartmanea
Also, since it's an '03, the EGR hose could be the earlier design, which is orange and not blue, just to the passenger side of the filter housing on top of the engine.

I take it since he found a Blue hose its been changed at minimum and may also have an EGR Deleate installed
next to the blue hose there should be a Bigger Stainless Steel tube towards passenger side thats the EGR cooler

sounds like somebodys Modified his truck at some point
 
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Old Sep 25, 2011 | 02:02 PM
  #41  
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Originally Posted by BLADE35
I take it since he found a Blue hose its been changed at minimum and may also have an EGR Deleate installed
next to the blue hose there should be a Bigger Stainless Steel tube towards passenger side thats the EGR cooler

sounds like somebodys Modified his truck at some point
My bad, I missed that he located the blue hose.
 
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Old Sep 25, 2011 | 02:08 PM
  #42  
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Originally Posted by cartmanea
My bad, I missed that he located the blue hose.
No worries I skim read sometimes to

like alittle Detective work he may have a egr deleate already He was thinking about buying the Sinister earlier

any luck finding the egr cooler yet
 
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Old Sep 25, 2011 | 02:13 PM
  #43  
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Heres a pic of my EGR cooler with the orange hose

this is what it looks like hope this helps

you should be able to see it looking carefulley from the top of the moter

 
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Old Sep 25, 2011 | 02:39 PM
  #44  
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There is an aluminum pipe there, it's not high end polished or anything, does this mean there's been an EGR delete or just that the EGR cooler has been replaced? This is what I HATE about buying used vehicles, not knowing how much half @$$ work has been done that you can't just pick out by looking or test driving it.
 
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Old Sep 25, 2011 | 02:41 PM
  #45  
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If it's just a small pipe and the larger barrel of the cooler is not there, then you have an EGR delete.
 
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