Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

2003 Door rust

Thread Tools
 
Search this Thread
 
Old Jun 7, 2011 | 11:01 AM
  #1  
F-250 FX4's Avatar
F-250 FX4
Thread Starter
|
Freshman User
Joined: Aug 2008
Posts: 44
Likes: 0
2003 Door rust

I have a 2003 f250 that is starting to get the typical door rust on the front doors pretty bad and was looking to get it fixed. does anybody know where to get new door skins or repair panels for the doors? i cant seem to find any or do i just have to make a new?
 
Reply
Old Jun 7, 2011 | 08:33 PM
  #2  
Soodude's Avatar
Soodude
Senior User
Joined: Jan 2009
Posts: 135
Likes: 0
how bad is the rust? is it just surface rust or has it started pin holes through the steel?
 
Reply
Old Jun 7, 2011 | 09:57 PM
  #3  
Pinky Demon's Avatar
Pinky Demon
Posting Guru
Joined: Dec 2007
Posts: 1,361
Likes: 0
Are we talking about the bottom of the doors here? I found the weatherstripping is a big part of the problem. It tends to hold dirt and water and salt nasty in there rotting out the doors. I removed my and simply flush it by hand when it gets dirty, and then respray it with fluid film.
 
Reply
Old Jun 7, 2011 | 10:57 PM
  #4  
F-250 FX4's Avatar
F-250 FX4
Thread Starter
|
Freshman User
Joined: Aug 2008
Posts: 44
Likes: 0
its surface rust currently thats on very thin metal close to being pin holes and i also took out my weather stripping just keep it clean! Just looking to get the rust taken care of before it gets to bad
 
Reply
Old Jun 8, 2011 | 06:55 AM
  #5  
Soodude's Avatar
Soodude
Senior User
Joined: Jan 2009
Posts: 135
Likes: 0
if you knw how to paint I would suggest you fix it yourself. Go to walmart and buy yourself a can of rustoleum rusted metal primer, a prep pad or 200 grit sand paper, 600 grit, 1000, and 2000 grit. I used that primer on my truck 2 years ago and them sprayed over it with the matched color to my truck and it works awesome. Turns the iron oxide into iron phosphate and then just sand smooth. if you lived in michigan I would say bring it to me and I would do it for ya you just buy the paint and beer lol
 
Reply
Old Jun 8, 2011 | 11:42 AM
  #6  
F-250 FX4's Avatar
F-250 FX4
Thread Starter
|
Freshman User
Joined: Aug 2008
Posts: 44
Likes: 0
lol i live in ohio so not to far away but that actually what i did last weekend just didnt know how long it would last the rust was pretty bad so im looking for new doors or repair panels
 
Reply
Old Jun 9, 2011 | 07:02 AM
  #7  
Soodude's Avatar
Soodude
Senior User
Joined: Jan 2009
Posts: 135
Likes: 0
Yeah you are about 8 hours away but I think discount auto parts sells the door shells can't remember tho... just google it
 
Reply
Old Jun 9, 2011 | 11:40 AM
  #8  
RCKYMTN-PSD's Avatar
RCKYMTN-PSD
Elder User
Joined: Jun 2004
Posts: 660
Likes: 0
From: near Daytona
If the rust is getting bad or coming from the inside out, you probably would find used doors and have them painted cheaper than new door skins, that is a lot of work. Have a pair shipped from a dry state maybe? We get parts shipped from salvage yards all over the US
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jun 9, 2011 | 01:25 PM
  #9  
F-250 FX4's Avatar
F-250 FX4
Thread Starter
|
Freshman User
Joined: Aug 2008
Posts: 44
Likes: 0
yeah thats what ive been trying to do is find some doors just seems alot cheaper to do the skins everybody ive talked to wants 1200+ for a set of doors.
 
Reply
Old Jun 13, 2011 | 04:03 PM
  #10  
sleeper75's Avatar
sleeper75
New User
Joined: Jun 2011
Posts: 1
Likes: 0
FWIW

I just bought a 2001 and had the same rust issue on the bottom of the doors. I used a wire brush to clear the loose rust/debris and applied POR 15 per the manufacturer's directions. Once cured, I sprayed Fluid Film rust inhibitor into the drain holes at the bottom of the doors until it dripped from the hole on the opposite end of the door. I picked this up from another forum. The folks there seemed to have good things to say about it, so I gave it a shot. Time will tell......

They recommended applying the Fluid Film every six months or so.
 
Reply
Old Jun 13, 2011 | 07:57 PM
  #11  
big poppa's Avatar
big poppa
Post Fiend
Joined: Feb 2008
Posts: 10,977
Likes: 5
From: Lancaster, Pa.
Did the same thing as sleeper75 but with Rust-Bullet, both are great products. After you get all the loose rust off these rust preventors dehydrate the rust so it can't keep rusting. R-B is a sponsor here up top so read what they do, lots of info, good luck..
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Tara Rae Archuleta
1999 - 2016 Super Duty
2
Mar 9, 2017 07:01 PM
hwybee22
Excursion - King of SUVs
19
Aug 19, 2016 12:41 PM
MSP-F250
1999 - 2003 7.3L Power Stroke Diesel
22
Feb 14, 2016 10:13 AM
Mikec35
1999 - 2016 Super Duty
12
Mar 25, 2015 01:48 PM
TampaDave
1999 - 2016 Super Duty
13
May 5, 2010 05:04 AM




All times are GMT -5. The time now is 05:45 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE