97 contour DOHC 2.0 alternator replacement help?
#1
#2
Wheelwell.
You want a nightmare, do the 2.5. The 2.0 is much easier.
Step-by-step for the 2.0 from the FSM:
2.0L Engine
Removal
Disconnect battery ground cable (14301). Refer to Section 14-01 .
Remove engine air intake resonator, mass air flow sensor and air cleaner outlet tube assembly from throttle body (9E926) and air cleaner assembly. Refer to in Section 03-12 .
Disconnect the wire harness attachments to the integral generator (GEN) (10300)/voltage regulator (VR) (10316).
Raise vehicle on hoist. Refer to Section 00-02 .
Remove the RH wheel and tire; refer to Section 04-04 .
Remove the RH splash shield.
Disengage the generator drive belt (8620) fron the generator pulley (10344). Refer to Section 03-05 .
Lower vehicle.
Installation
Position the integral generator/voltage regulator on the engine.
Install the generator mounting bolts. Tighten to 20-30 Nm (15-22 lb-ft).
Install power steering pressure hose bracket to engine lifting eye.
Install power steering pressure hose bracket retaining nut and bolt. Tighten to 8-12 Nm (70-106 lb-in).
Raise vehicle on hoist. Refer to Section 00-02 .
Install the drive belt over the generator pulley. Refer to Section 03-05 .
Lower vehicle.
Connect the engine control sensor wiring (12A581) to the generator/voltage regualator. Tighten output terminal nut to 9-11Nm (80-97 lb-in).
Install engine air intake resonator, mass air flow sensor and air cleaner outlet tube to throttle body and air cleaner assembly. Refer to Section 03-12 .
Connect battery ground cable.
Remove the generator mounting bolts and generator/voltage regulator.
You want a nightmare, do the 2.5. The 2.0 is much easier.
Step-by-step for the 2.0 from the FSM:
2.0L Engine
Removal
Disconnect battery ground cable (14301). Refer to Section 14-01 .
Remove engine air intake resonator, mass air flow sensor and air cleaner outlet tube assembly from throttle body (9E926) and air cleaner assembly. Refer to in Section 03-12 .
Disconnect the wire harness attachments to the integral generator (GEN) (10300)/voltage regulator (VR) (10316).
Raise vehicle on hoist. Refer to Section 00-02 .
Remove the RH wheel and tire; refer to Section 04-04 .
Remove the RH splash shield.
Disengage the generator drive belt (8620) fron the generator pulley (10344). Refer to Section 03-05 .
Lower vehicle.
Installation
Position the integral generator/voltage regulator on the engine.
Install the generator mounting bolts. Tighten to 20-30 Nm (15-22 lb-ft).
Install power steering pressure hose bracket to engine lifting eye.
Install power steering pressure hose bracket retaining nut and bolt. Tighten to 8-12 Nm (70-106 lb-in).
Raise vehicle on hoist. Refer to Section 00-02 .
Install the drive belt over the generator pulley. Refer to Section 03-05 .
Lower vehicle.
Connect the engine control sensor wiring (12A581) to the generator/voltage regualator. Tighten output terminal nut to 9-11Nm (80-97 lb-in).
Install engine air intake resonator, mass air flow sensor and air cleaner outlet tube to throttle body and air cleaner assembly. Refer to Section 03-12 .
Connect battery ground cable.
Remove the generator mounting bolts and generator/voltage regulator.
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