Fulltext TSBs

Technical Service Bulletins

06-4-2

  • BATTERY SERVICE – OPERATION OF BATTERY
    EYE – CHARGING SERVICE TIPS
05-26-10

  • CLUNK OR BUMP WHEN STARTING FROM A
    STOP
05-23-3

  • REAR AXLE NOISE REPAIR
05-22-8

  • WDS COP KIT DIAGNOSTIC TIPS – COIL ON
    PLUG (COP) IGNITION SYSTEMS – ENGINE MISFIRE OR ROUGH
    RUNNING
05-5-6

  • ALTERNATIVE FUEL VEHICLE – COMPRESSED
    NATURAL GAS FUEL TANK INSPECTION

05-5-4

  • USE OF STAINLESS STEEL EXHAUST STUDS
    IN SERVICE FOR 5.4L 2V ENGINE
05-4-17

  • INTERMITTENT ROUGH IDLE –
    NON-COMMANDED EGR FLOW
04-24-14

  • GENERAL PCM PROGRAMMING PROCEDURES
04-20-6

  • TICKING OR KNOCKING NOISE COMING FROM
    THE CATALYTIC CONVERTERS
04-18-11

  • BODY-CORROSION AT BOTTOM OF DOOR OR
    TAILGATE HEM FLANGE – REPAIR PROCEDURE

04-5-7

  • BODY – FRONT WINDOW(S) – POP/THUMP
    NOISE AT END OF WINDOW TRAVEL AND/OR DRIVER’S WINDOW
    BOUNCE BACK AND REVERSE TO MID-POSITION

04-2-2

  • BODY – BACK GLASS – SLIDING BACK GLASS
    WINDNOISE/WATER LEAK – SEAL REPLACEMENT

04-1-6

  • NOISE – DRIVELINE CLUNKING/GRUNTING
    NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE
    ACCELERATION AND/OR BRAKING
  • TRANSMISSION – DRIVELINE
    CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING
    LIGHT TO MODERATE ACCELERATION AND/OR BRAKING

03-23-2

  • BODY – MIRROR – EXTERIOR MIRROR GLASS
    AND MOTOR REPLACEMENT – SERVICE TIPS

03-21-39

  • ENGINE – 7.3L DIESEL – ENGINE KNOCK OR
    “CACKLE” – 1999-2000 SUPER DUTY F-SERIES AND 2000
    EXCURSIONS WITH ENGINE SERIAL NUMBERS 661894 THROUGH
    1311240 – ALL 1998-2000 E-SERIES WITH ENGINE SERIAL
    NUMBERS 661974 THROUGH 1311240
  • NOISE – “CACKLE” OR ENGINE KNOCK –
    7.3L DIESEL – 1999-2000 SUPER DUTY F-SERIES AND 2000
    EXCURSIONS WITH ENGINE SERIAL NUMBERS 661894 THROUGH
    1311240 – ALL 1998-2000 E-SERIES WITH ENGINE SERIAL
    NUMBERS 661974 THROUGH 1311240
03-20-6

  • DRIVEABILITY – DEDICATED COMPRESSED
    NATURAL GAS (CNG) VEHICLES – 4.6L AND 5.4L ENGINE –
    ROUGH IDLE, HARD START OR NO START WHEN COLD – LOSS OF
    POWER – LEAN FUEL DTC’S – RESTRICTED CATALYTIC
    CONVERTER
  • ENGINE – DEDICATED COMPRESSED NATURAL
    GAS (CNG) VEHICLES – 4.6L AND 5.4L ENGINE – ROUGH
    IDLE, HARD START OR NO START WHEN COLD – LOSS OF POWER
    – LEAN FUEL DTC’S – RESTRICTED CATALYTIC CONVERTER

03-20-3

  • DRIVEABILITY – MALFUNCTION INDICATOR
    LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456,
    P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH
    DTC P0457
03-18-3

  • DRIVEABILITY – DEDICATED COMPRESSED
    NATURAL GAS (CNG) – ROUGH IDLE OR NO START WHEN COLD –
    VEHICLES EQUIPPED WITH DEDICATED 4.6L OR 5.4L CNG
    ENGINE ONLY
03-18-1

  • ELECTRICAL – REMOTE KEYLESS ENTRY
    (RKE) – SERVICE TIPS
03-15-13

  • STEERING – TIE ROD END INSPECTION
    PROCEDURE
03-14-8

  • TRANSMISSION – NEW TRANSMISSION COOLER
    FLUSHER – SERVICE TIPS
03-10-4

  • DRIVEABILITY – BI-FUEL LPG LOW FLOW
    INJECTOR SERVICE ASSEMBLY WITH COOLANT LOCK-OFF

03-10-3

  • DRIVEABILITY – BI-FUEL CNG/LPG LOW
    FLOW INJECTOR SERVICE KIT WITHOUT COOLANT LOCK-OFF
  • DRIVEABILITY – CRANK NO START –
    BI-FUEL CNG/LPG VEHICLES – LOW FLOW INJECTOR SERVICE
    KIT WITHOUT COOLANT LOCK-OFF
03-10-2

  • DRIVEABILITY – COMPRESSED NATURAL GAS
    (CNG) – ROUGH IDLE OR NO START WHEN COLD – VEHICLES
    EQUIPPED WITH CNG BI-FUEL ENGINE ONLY

03-6-6

  • DRIVEABILITY – BI-FUEL – OXYGEN SENSOR
    DIAGNOSTICS – HIGH OXYGEN SENSOR VOLTAGE READING

03-6-2

  • ENGINE – CYLINDER HEAD DECK LEAK – 4.6
    AND 5.4L ENGINES – NEW “SERVICE-ONLY” GASKET AND
    CYLINDER HEAD KITS AVAILABILITY
03-4-2

  • FUEL – BI-FUEL – CNG FUEL LEAK AT FILL
    VALVE – E-SERIES AND F-SERIES CNG FILL VALVE – REVISED
    SERVICE PARTS
03-2-4

  • BODY – DRIVER SIDE WINDOW BINDS WHEN
    OPERATED
  • ELECTRICAL – DRIVER SIDE WINDOW BINDS
    WHEN OPERATED
02-23-4

  • DIAGNOSTIC TROUBLE CODE (DTC) – P1635
    AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE
    (PCM) OR INSTRUMENT CLUSTER REPLACEMENT – GASOLINE
    ENGINE VEHICLES ONLY
  • LAMP – 4X4 LAMP ILLUMINATED AFTER
    POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER
    REPLACEMENT – GASOLINE ENGINE VEHICLES ONLY
  • SPEEDOMETER – INACCURATE AND/OR
    INOPERATIVE AFTER POWERTRAIN CONTROL MODULE (PCM) OR
    INSTRUMENT CLUSTER REPLACEMENT – GASOLINE ENGINE
    VEHICLES ONLY
02-22-1

  • DRIVEABILITY – SURGE/ROLLING IDLE –
    GEAR DRIVEN SYNCHRONIZERS – INCORRECT INSTALLATION –
    CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL
    CORRECT APPLICATION
  • ENGINE – GEAR DRIVEN SYNCHRONIZERS –
    INCORRECT INSTALLATION – CAMSHAFT POSITION
    SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT
    APPLICATION
02-21-13

  • ENGINE – STRAIGHTEDGE PROCEDURE FOR
    CHECKING CYLINDER HEAD AND BLOCK FLATNESS

02-21-11

  • RIDE – HARSH RIDE – CAB/BODY
    OSCILLATION/BOUNCE – HIGHWAY SPEEDS – 4X2 MODELS ONLY

02-21-4

  • ROOF DITCH MATERIAL CRACKING – SERVICE
    TIPS
02-21-1

  • TRANSMISSION – 4R100/E4OD – TORQUE
    CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME
    DISLODGED
02-19-3

  • DRIVEABILITY – IDLE – HIGH IDLE SPEEDS
    – THROTTLE STICKS AFTER STEADY STATE DRIVING IN
    EXTREME COLD AMBIENT TEMPERATURES – VEHICLES BUILT
    THROUGH 12/31/01 EQUIPPED WITH 4.6L ENGINE
  • 4.6L – IDLE – HIGH IDLE SPEEDS –
    THROTTLE STICKS AFTER STEADY STATE DRIVING IN EXTREME
    COLD AMBIENT TEMPERATURES – VEHICLES BUILT THROUGH
    12/31/01 EQUIPPED WITH 4.6L ENGINE

02-17-6

  • LAMP – BRAKE – INADVERTENT DISABLING
    OF BRAKE SHIFT INTERLOCK
02-16-4

  • FUEL SYSTEM – FUEL PUMP
    “WHINING”/”BUZZING” NOISE COMES THROUGH ENTERTAINMENT
    OR TWO-WAY RADIO SPEAKER
  • RADIO – ENTERTAINMENT OR TWO-WAY
    COMMUNICATION – “WHINING”/”BUZZING” NOISE IN SPEAKERS
    CAUSED BY FUEL PUMP
  • NOISE – “WHINING”/”BUZZING” – COMES
    THROUGH SPEAKERS OF ENTERTAINMENT OR TWO-WAY RADIO

02-11-4

  • ENGINE – NEW GASKET REMOVER/CLEANER
    AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

02-10-8

  • DRIVEABILITY – 5.4L 2V – IDLE-AIR
    BYPASS FLOW INDUCED WHISTLE
  • ENGINE – 5.4L 2V – IDLE-AIR BYPASS
    FLOW INDUCED WHISTLE
  • NOISE – IDLE-AIR BYPASS FLOW INDUCED
    WHISTLE – VEHICLES EQUIPPED WITH 5.4L 2V ENGINE ONLY

02-3-5

  • BODY – “SQUEAK” OR BIND FROM TAILGATE
  • NOISE – “SQUEAK” OR BIND FROM TAILGATE
02-1-9

  • ENGINE – ENGINE OIL – RECOMMENDED
    APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS –
    GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

01-25-5

  • BRAKES – REDUCED POWER ASSIST DURING
    OPERATION IN FREEZING AMBIENT TEMPERATURES – LIGHTNING
    MODELS ONLY
01-24-6

  • ENGINE – ENGINE OIL SYSTEM PRIMING
    PROCEDURES – SERVICE TIPS
01-23-6

  • ENGINE COOLANT – PROPYLENE GLYCOL –
    FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE
    FROM PROPYLENE GLYCOL
  • ENGINE COOLANT – PROPYLENE
    GLYCOL-BASED – FORD MOTOR COMPANY POSITION ON
    PROPYLENE GLYCOL-BASED ENGINE COOLANTS

01-21-13

  • DRIVEABILITY – DIAGNOSTIC TROUBLE
    CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL
    MODELS ONLY – STICKING OR BINDING IGNITION LOCK
    CYLINDER – HIGH EFFORT WHEN TURNING IGNITION SWITCH
  • ELECTRICAL – STICKING OR BINDING
    IGNITION LOCK CYLINDER – HIGH EFFORT WHEN TURNING
    IGNITION SWITCH
01-21-12

  • IDLE – HIGH IDLE SPEEDS – THROTTLE
    STICKS AFTER STEADY STATE DRIVING IN EXTREME COLD
    AMBIENT TEMPERATURES – VEHICLES BUILT 12/2/1997
    THROUGH 7/15/1999 EQUIPPED WITH 5.4L ENGINE
  • ENGINE – 5.4L – PCV SYSTEM ICING –
    VEHICLES BUILT 12/2/1997 THROUGH 7/15/1999 ONLY

01-21-10

  • ENGINE – 4.6L – OIL LEAK FROM HEAD
    GASKET AREA – ROMEO BUILT ENGINES ONLY

01-21-8

  • DRIVEABILITY – NO CRANK, NO START –
    CORROSION OF THE STARTER CABLE B+ TERMINAL AT THE
    STARTER SOLENOID
  • STARTING – NO CRANK, NO START –
    CORROSION OF THE STARTER CABLE B+ TERMINAL AT THE
    STARTER SOLENOID
01-21-6

  • ELECTRICAL – REVISED MECHANICAL HOOD
    LAMP SWITCH TO REPLACE OLD STYLE MERCURY HOOD LAMP
    SWITCH
01-21-4

  • DRIVEABILITY – BI-FUEL – LOCK-OFF
    SOLENOID AND SOLENOID TANK VALVE COIL RESISTANCE CHART
    – SERVICE TIPS
01-20-6

  • DRIVEABILITY – BI-FUEL WIRING
    CONNECTOR CROSS-REFERENCE CHART
  • ELECTRICAL – BI-FUEL WIRING CONNECTOR
    CROSS-REFERENCE CHART
01-20-1

  • IDLE – HIGH IDLE AFTER STEADY STATE
    DRIVING IN EXTREME COLD AMBIENT TEMPERATURES –
    VEHICLES EQUIPPED WITH 4.2L ENGINE BUILT THROUGH
    1/24/2000
  • ENGINE – 4.2L – PCV SYSTEM ICING –
    AFTER STEADY STATE DRIVING IN EXTREME COLD AMBIENT
    TEMPERATURES – VEHICLES EQUIPPED WITH 4.2L ENGINE
    BUILT THROUGH 1/24/2000
01-19-2

  • BRAKES – REAR DRUM – GRABBING DURING
    FIRST FEW BRAKE APPLICATIONS WHILE BRAKES ARE COLD

01-18-2

  • BODY – COSMETIC CRACK IN OUTER DOOR
    PANEL – LOWER REAR CORNER OF WINDOW OPENING –
    INSPECTION AND REPAIR PROCEDURE
01-15-6

  • CLIMATE CONTROL – REPEAT HEATER CORE
    FAILURE
  • COOLING SYSTEM – REPEAT HEATER CORE
    FAILURE
01-15-5

  • DRIVEABILITY – BI-FUEL VEHICLES ONLY –
    NO START – GASOLINE OR ALT FUEL MODE – VEHICLES
    EQUIPPED WITH 5.4L OR 6.8L BI-FUEL ENGINE ONLY

01-15-2

  • DRIVEABILITY – BI-FUEL – NO START IN
    BI-FUEL MODE – ALT FUEL LIGHT ON – VEHICLES EQUIPPED
    WITH BI-FUEL ENGINE ONLY
01-14-1

  • ELECTRICAL – ELECTRONIC SHIFT ON THE
    FLY (ESOF) TRANSFER CASE – INADVERTENT 4X4 HI OR LOW
    SHIFT EVENTS
  • TRANSMISSION – TRANSFER CASE –
    INADVERTENT 4X4 HI OR LOW SHIFT EVENTS – VEHICLES
    EQUIPPED WITH ELECTRONIC SHIFT ON THE FLY (ESOF) ONLY

01-13-7

  • NOISE – “CLUNK” NOISE HEARD ON 2-1
    DOWNSHIFT VEHICLES EQUIPPED WITH 4R70W AUTOMATIC
    TRANSMISSION
  • TRANSMISSION – 4R70W – “CLUNK” NOISE
    HEARD FROM TRANSMISSION ON 2-1 DOWNSHIFT

01-13-6

  • DRIVEABILITY – CNG BI-FUEL – PARAMETER
    IDENTIFICATION DATA (PID) INPUT AND OUTPUT INFORMATION
    – VEHICLES EQUIPPED WITH 2.0L OR 5.4L CNG BI-FUEL
    ENGINE ONLY
01-12-2

  • ENGINE – OIL LEAK FROM RIGHT SIDE HEAD
    GASKET AREA – VEHICLES EQUIPPED WITH 4.6L/5.4L WINDSOR
    ENGINE ONLY – SERVICE TIPS
01-10-12

  • WIRING – WIRE HARNESS TERMINAL REPAIR
    KIT AND WIRE SPLICE PROCEDURE
01-10-11

  • DRIVEABILITY – BI-FUEL COMPONENT
    IDENTIFICATION CHART – BI-FUEL ENGINES ONLY

01-10-6

  • DRIVEABILITY – BI-FUEL – COMPUVALVE
    PRE-REPLACEMENT CHECK LIST – SERVICE TIPS

01-10-1

  • DRIVEABILITY – BI-FUEL – PARAMETER
    IDENTIFICATION DATA (PID) INPUT AND OUTPUT INFORMATION
    – VEHICLES EQUIPPED WITH 5.4L OR 6.8L BI-FUEL ENGINE
    ONLY
01-9-7

  • DRIVEABILITY – HO2S (HEATED OXYGEN
    SENSOR), CATALYST, AND FUEL SYSTEM MONITORS – SERVICE
    TIPS – OBD II VEHICLES ONLY
01-9-3

  • VIBRATION – FROM DRIVELINE – 4X2
    VEHICLES WITH 4R70W AND 139 INCH WHEELBASE
  • TRANSMISSION – 4R70W – FLUID LEAK FROM
    EXTENSION HOUSING SEAL – 4X2 VEHICLES WITH 139 INCH
    WHEELBASE
01-8-8

  • DRIVEABILITY – BI-FUEL OBD II
    DIAGNOSTIC MONITOR APPLICATION STRATEGIES – BI-FUEL
    VEHICLES ONLY
01-8-7

  • DRIVEABILITY – BI-FUEL – INTERMITTENT
    STARTING OR DRIVEABLITY WIRE HARNESS SERVICE TIPS – IN
    BI-FUEL OR GASOLINE MODE – BI-FUEL VEHICLES ONLY

01-8-2

  • DRIVEABILITY – NO START – BI-FUEL
    LIGHT ON THEN OFF – REVISED DIAGNOSTIC PROCEDURE –
    BI-FUEL VEHICLES ONLY
01-6-2

  • PASSIVE ANTI THEFT SYSTEM (PATS) –
    DIAGNOSTIC SERVICE TIPS
01-4-2

  • ENGINE – 5.4L – OIL SENDING UNIT
    INTERFERENCE FIT AT ENGINE OIL DRIP SHIELD – 4X4
    VEHICLES EQUIPPED WITH 5.4L ENGINE ONLY

01-1-11

  • WATER LEAK – SLIDING REAR WINDOW –
    VEHICLES BUILT THROUGH 4/1999
00-26-1

  • ENGINE – ROUGH IDLE/MISS AFTER
    START-UP DURING COLD AMBIENT TEMPERATURES LESS THAN
    -12 DEGREES C (10 DEGREES F) – VEHICLES BUILT 3/1/1996
    THROUGH 7/31/2000
  • NOISE – FROM ENGINE – ROUGH IDLE/MISS
    AFTER START-UP DURING COLD AMBIENT TEMPERATURES LESS
    THAN -12 DEGREES C (10 DEGREES F) – VEHICLES BUILT
    3/1/1996 THROUGH 7/31/2000
00-25-8

  • STEERING – “CLUNK” NOISE FROM FRONT
    END DURING PARKING LOT MANEUVERS – LIGHTNING MODEL
    VEHICLES ONLY
  • SUSPENSION – “CLUNK” NOISE FROM FRONT
    END DURING PARKING LOT MANEUVERS – LIGHTNING MODEL
    VEHICLES ONLY
  • NOISE – “CLUNK” FROM FRONT END DURING
    PARKING LOT MANEUVERS – LIGHTNING MODEL VEHICLES ONLY

00-23-10

  • TRANSMISSION – FLUID IN-LINE FILTER
    KIT – REPEAT REPAIRS OF TRANSMISSION – SERVICE TIPS

00-23-9

  • DRIVEABILITY – COMPUVALVE REPLACEMENT
    PROCEDURE – SERVICE TIP – BI-FUEL VEHICLES ONLY
  • ELECTRICAL – COMPUVALVE REPLACEMENT
    PROCEDURE – SERVICE TIP – BI-FUEL VEHICLES ONLY
  • ENGINE – COMPUVALVE REPLACEMENT
    PROCEDURE – SERVICE TIP – BI-FUEL VEHICLES ONLY

00-23-8

  • DRIVEABILITY – NO CRANK/NO START –
    MOISTURE FREEZES IN STARTER SOLENOID IN TEMPERATURES
    BELOW -12 DEGREES C (10 DEGREES F)
  • ELECTRICAL – NO CRANK/NO START –
    MOISTURE FREEZES IN STARTER SOLENOID IN TEMPERATURES
    BELOW -12 DEGREES C (10 DEGREES F)

00-23-2

  • BUCK/JERK – WHILE DRIVING IN ANY FUEL
    MODE – VEHICLES EQUIPPED WITH 5.4L BI-FUEL ENGINE ONLY
  • DRIVEABILITY – BUCK/JERK – WHILE
    DRIVING IN ANY FUEL MODE – VEHICLES EQUIPPED WITH 5.4L
    BI-FUEL ENGINE ONLY
  • HESITATION – WHILE DRIVING IN ANY FUEL
    MODE – VEHICLES EQUIPPED WITH 5.4L BI-FUEL ENGINE ONLY

00-19-2

  • LAMP – COURTESY, GLOVE COMPARTMENT,
    UNDERHOOD, RUNNING BOARD LAMPS INOPERATIVE IN MORNING
    OR AFTER VEHICLE IS LEFT UNATTENDED FOR 45 MINUTES
  • POWER WINDOWS – INOPERATIVE IN MORNING
    OR AFTER VEHICLE IS LEFT UNATTENDED FOR 45 MINUTES
  • RADIO – INOPERATIVE IN MORNING OR
    AFTER VEHICLE IS LEFT UNATTENDED FOR 45 MINUTES
  • REAR WIPER – INOPERATIVE IN MORNING OR
    AFTER VEHICLE IS LEFT UNATTENDED FOR 45 MINUTES

00-18-9

  • MIRRORS – SIDE VIEW SIGNAL MIRRORS –
    DELAMINATION OF SIGNAL MIRROR CHROME PLATING – MIRROR
    GLASS BLACK SPOTS
00-18-4

  • MALFUNCTION INDICATOR LAMP (MIL) – MIL
    ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P0171
    AND/OR P0174 STORED IN MEMORY AT IDLE AND/OR NEUTRAL –
    LIGHTNING MODELS WITH 5.4L SUPERCHARGED ENGINE ONLY
    BUILT 3/1/1999 THROUGH 8/1/1999
  • LAMP – MALFUNCTION INDICATOR LAMP
    (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC)
    P0171 AND/OR P0174 STORED IN MEMORY AT IDLE AND/OR
    NEUTRAL – LIGHTNING MODELS WITH 5.4L SUPERCHARGED
    ENGINE ONLY BUILT 3/1/1999 THROUGH 8/1/1999

00-10-4

  • IDLE – ROUGH IDLE SPEED – BI-FUEL
    VEHICLES ONLY
  • STALL – DURING IDLE SPEEDS – BI-FUEL
    VEHICLES ONLY
00-9-6

  • WINDSHIELD WIPERS – FRONT WIPERS
    OPERATE WHILE SWITCH IS IN “OFF” POSITION

00-9-5

  • INNER FENDER WELL – DENTED OR DINGED
    FROM STONES BEING THROWN INTO WHEELWELL

00-9-1

  • LEAK – TRANSMISSION FLUID LEAKS AT
    RADIATOR – VEHICLES EQUIPPED WITH AUTOMATIC
    TRANSMISSION AND TRANSMISSION OIL COOLER IN RADIATOR
    END TANK
00-8-4

  • NOISE – “CHATTERING” FROM REAR AXLE
    HEARD ON TURNS OR WHEN CORNERING – VEHICLES WITH
    LIMITED SLIP AXLE
  • AXLE – LIMITED SLIP – REAR AXLE
    “CHATTERING” NOISE ON TURNS OR WHEN CORNERING

00-6-11

  • CALIBRATION – RECALIBRATION OF
    POWERTRAIN CONTROL MODULES (PCMS) AFTER REPLACEMENT –
    SERVICE TIP – ALTERNATE FUEL VEHICLES ONLY

99-25-6

  • BRAKES – INCORRECT ROTOR THICKNESS
    STAMPED ON ROTOR – F-150 4X2 ONLY
  • BRAKES – INCORRECT WORKSHOP MANUAL
    ROTOR DISCARD THICKNESS SPECIFICATION

99-25-5

  • BRAKES – REAR BRAKE DRAG AND/OR
    PREMATURE WEAR OF THE REAR BRAKE LININGS

99-24-2

  • LOCKS – REPLACE AND/OR REPAIR ANY LOCK
    COMPONENT – AVAILABILITY OF INDIVIDUAL LOCKS

99-23-4

  • MALFUNCTION INDICATOR LAMP (MIL) –
    DIAGNOSTIC TROUBLE CODES (DTCS) P0442 AND P0455 – NO
    DRIVEABILITY CONCERNS
99-21-3

  • AUTO-LOCK – AUTO-LOCK FUNCTIONS NOT
    OPERATING PROPERLY – VEHICLES BUILT FROM 6/3/1999
    THROUGH 6/8/1999
99-19-7

  • LAMP – INTERMITTENT MALFUNCTION
    INDICATOR LAMP (MIL) ILLUMINATION – DIAGNOSTIC TROUBLE
    CODES (DTCS) P0741, P0750, P0755, AND P1746 MAY BE
    STORED IN MEMORY – VEHICLES BUILT FROM 8/1/1998
    THROUGH 5/1/1999 WITH 4R70W TRANSMISSION
  • LAMP – INTERMITTENT TRANSMISSION
    CONTROL INDICATOR LAMP (TCIL) ILLUMINATION –
    DIAGNOSTIC TROUBLE CODES (DTCS) P0741, P0750, P0755,
    AND P1746 MAY BE STORED IN MEMORY – VEHICLES BUILT
    FROM 8/1/1998 THROUGH 5/1/1999 WITH 4R70W TRANSMISSION
  • TRANSMISSION – 4R70W – INTERMITTENT
    TRANSMISSION CONTROL INDICATOR LAMP (TCIL)
    ILLUMINATION – DIAGNOSTIC TROUBLE CODES (DTCS) P0741,
    P0750, P0755, AND P1746 MAY BE STORED IN MEMORY –
    VEHICLES BUILT FROM 8/1/1998 THROUGH 5/1/1999

99-18-8

  • INDUCTION BACKFIRE – ON ACCELERATION –
    ALL AMBIENT TEMPERATURES – VEHICLES WITH 4.2L ENGINE –
    CANADIAN VEHICLES ONLY
99-18-5

  • TRANSMISSION CONTROL INDICATOR LAMP
    (TCIL) – TCIL ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE
    (DTC) P0782 STORED IN MEMORY – VEHICLES BUILT BETWEEN
    3/15/1997 AND 12/31/1998 AND WITH 4R70W TRANSMISSION
  • TRANSMISSION – 4R70W – DELAYED OR NO
    2-3 UPSHIFT – VEHICLES BUILT BETWEEN 3/15/1997 AND
    12/31/1998
99-16-4

  • IGNITION KEY – HARD TO REMOVE FROM
    IGNITION CYLINDER
  • IGNITION KEY – HARD TO TURN
99-15-2

  • TRANSMISSION – NEW TRANSMISSION FLUSH
    AND FILL TOOL AVAILABLE THROUGH ROTUNDA

99-14-10

  • INDUCTION BACKFIRE – VEHICLES IN
    MEXICO ONLY WITH 4.2L ENGINE
  • ENGINE – 4.2L – INDUCTION BACKFIRE –
    VEHICLES IN MEXICO ONLY
99-14-7

  • CALIBRATION INFORMATION – VEHICLES
    BUILT THROUGH 1/29/1999 – APPLICABLE ENGINES ARE 2.0L,
    2.5L, 3.0L, 3.4L, 3.8L, 4.0L, 4.2L, 4.6L, 5.0L, 5.4L,
    6.8L, AND 7.3L – SERVICE TIP
99-14-3

  • NOISE – “MOANING” FROM FRONT
    DIFFERENTIAL WHILE IN 2-WHEEL DRIVE – VEHICLES BUILT
    THROUGH 4/15/1999
  • AXLE – “MOANING” NOISE FROM FRONT
    DIFFERENTIAL WHILE IN 2-WHEEL DRIVE – VEHICLES BUILT
    THROUGH 4/15/1999
99-13-13

  • ANTI-LOCK BRAKE SYSTEM (ABS) – ABS
    LAMP ILLUMINATED – 4X2 ONLY
  • ANTI-LOCK BRAKE SYSTEM (ABS) – FALSE
    ABS CYCLING AT LOW SPEEDS – 4X2 ONLY
  • ANTI-LOCK BRAKE SYSTEM (ABS) –
    INCREASED BRAKE PEDAL EFFORT AT LOW SPEEDS – 4X2 ONLY
  • LAMP – ANTI-LOCK BRAKE LAMP
    ILLUMINATION – INCREASED BRAKE PEDAL EFFORT AND/OR
    FALSE ABS CYCLING AT LOW SPEEDS – 4X2 ONLY

99-12-8

  • AIR CONDITIONING – “WHISTLING” NOISE
    HEARD WHILE DRIVING WITH A/C OFF AT SPEEDS ABOVE 64
    KM/H (40 MPH)
  • NOISE – “WHISTLING” HEARD WHILE
    DRIVING WITH A/C OFF AT SPEEDS ABOVE 64 KM/H (40 MPH)

99-12-4

  • NOISE – “CLUNKING” HEARD DURING 4-3
    COASTDOWN WHILE DECELERATING FROM 48-32 KM/H (30-20
    MPH) – VEHICLES WITH 5.4L ENGINE AND 4R70W
    TRANSMISSION
  • TRANSMISSION – 4R70W – 4-3 COASTDOWN
    “CLUNK” WHILE DECELERATING FROM 48-32 KM/H (30-20 MPH)
    – VEHICLES WITH 5.4L ENGINE
99-11-1

  • NOISE – TSB SPECIAL FOR
    NOISE/VIBRATION/HARSHNESS
  • VIBRATION – TSB SPECIAL FOR
    NOISE/VIBRATION/HARSHNESS
99-8-15

  • INTERIOR TRIM – DOOR TRIM PANEL
    REPLACEMENT – SERVICE TIP
99-8-12

  • INTERIOR – STORAGE BIN INSIDE CONSOLE
    DETACHES FROM BOX – SUPER CAB VEHICLES BUILT THROUGH
    4/1/1999
99-6-5

  • WINDNOISE – AROUND SIDE DOOR(S) –
    SERVICE TIPS
99-5-4

  • FRAME – FRAME SERVICE KITS – NEW
    SERVICE PARTS RELEASED FOR REPAIRING FRAME DAMAGE

99-5-3

  • TRANSMISSION – CHECKING TRANSMISSION
    FLUID LEVEL COLD – SERVICE TIP
99-4-3

  • REPROGRAMMING POWERTRAIN CONTROL
    MODULES (PCMS) – OUT-OF-VEHICLE – EEC V VEHICLES ONLY

99-3-2

  • TRANSMISSION – M5OD – VEHICLE WILL NOT
    GO INTO REVERSE – VEHICLES BUILT THROUGH 11/1/1998

99-2-3

  • WATER LEAKS – WINDSHIELD SEALING –
    SERVICE TIP
  • WINDSHIELD – SEALING – SERVICE TIP
99-2-2

  • NOISE – “BUZZING” – UNDERHOOD WHEN AIR
    SUSPENSION IS IN OPERATION
98-5A-5

  • BRAKES – AVAILABILITY OF HUB-MOUNT
    BRAKE ROTOR MACHINING EQUIPMENT
  • BRAKE ROTOR MACHINING – AVAILABILITY
    OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

98-26-2

  • FUEL – INFORMATION ON GASOLINE – TIPS
    TO RESOLVE VOLATILITY RELATED DRIVEABILITY CONCERNS

98-25-9

  • INTERIOR TRIM – REPAIRS TO VINYL
    COVERED SURFACES – SERVICE TIP
98-24-6

  • ELECTRICAL – NEW TERMINAL GREASE
    RELEASED FOR SERVICE
98-23-10

  • MASS AIR FLOW (MAF) – SENSOR
    CONTAMINATION – SERVICE TIP
98-20-10

  • EXHAUST SYSTEM – LOOSE CATALYST OR
    MUFFLER HEAT SHIELDS
  • NOISE – “BUZZING” OR “RATTLING” –
    LOOSE CATALYST OR MUFFLER HEAT SHIELDS

98-7-7

  • MIRROR – TRAILER TOW MIRROR GLASS
    REPLACEMENT PROCEDURE
98-7-4

  • LEAKS – OIL – AVAILABILITY OF NEW
    SILICONE GASKET AND SEALANT
98-5-2

  • TIRE – TIRE COMPANY TELEPHONE NUMBERS
    FOR CUSTOMER ASSISTANCE
98-4-22

  • TRANSMISSION – 4R100 – SERVICE
    PROCEDURE FOR ORANGE SERVICE TAGGED TRANSMISSIONS –
    VEHICLES WITH 5.4L, 6.8L OR 7.3L ENGINE

98-3-3

  • PAINT – SURFACE DEFECT REMOVAL WITHOUT
    REPAINTING – SERVICE TIP