Fulltext TSBs

Technical Service Bulletins

06-8-5

  • SPEED CONTROL DIAGNOSTICS – W/O SCP
06-4-9

  • A/C COMPRESSOR NOT OPERATIONAL / LOW FREON – SHAFT SEAL LEAKS
06-4-2

  • BATTERY SERVICE – OPERATION OF BATTERY EYE – CHARGING SERVICE TIPS
05-26-10

  • CLUNK OR BUMP WHEN STARTING FROM A STOP
05-23-3

  • REAR AXLE NOISE REPAIR
05-22-8

  • WDS COP KIT DIAGNOSTIC TIPS – COIL ON PLUG (COP) IGNITION SYSTEMS – ENGINE MISFIRE OR ROUGH RUNNING
05-22-6

  • MIL ON WITH DTC P1131 AND/OR P1151 – 4.2L ENGINE
05-18-7

  • WIRING – SOLDERING AND CRIMPING REPAIRS – SERVICE TIPS
05-16-11

  • SAFETY BELT RETRACTION SPEED
05-11-9

  • REMOVAL AND INSTALLATION OF REAR BOLT-IN GLASS – SERVICE TIP
05-10-11

  • WHITE FLAKES COMING FROM A/C VENTS
05-5-6

  • ALTERNATIVE FUEL VEHICLE – COMPRESSED NATURAL GAS FUEL TANK INSPECTION
05-5-4

  • USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE
05-4-17

  • INTERMITTENT ROUGH IDLE – NON-COMMANDED EGR FLOW
05-3-10

  • SAFETY BELT WEB STOP BUTTON SERVICE
04-25-1

  • ALUMINUM CORROSION – SERVICE TIP
04-24-14

  • GENERAL PCM PROGRAMMING PROCEDURES
04-24-3

  • LEATHER-WRAPPED STEERING WHEEL – LEATHER COMING LOOSE
04-20-6

  • TICKING OR KNOCKING NOISE COMING FROM THE CATALYTIC CONVERTERS
04-17-4

  • MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED – SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S) – SERVICE TIPS
04-8-3

  • ELECTRICAL – SPLICING NEW WIRE(S) INTO EXISTING ELECTRICAL HARNESS – SERVICE PROCEDURE
04-5-7

  • BODY – FRONT WINDOW(S) – POP/THUMP NOISE AT END OF WINDOW TRAVEL AND/OR DRIVER’S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION
04-2-2

  • BODY – BACK GLASS – SLIDING BACK GLASS WINDNOISE/WATER LEAK – SEAL REPLACEMENT
04-1-6

  • NOISE – DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELERATION AND/OR BRAKING
  • TRANSMISSION – DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELERATION AND/OR BRAKING
03-25-6

  • ENGINE – ROMEO BUILT 4.6L 2V – TICK NOISE FROM ENGINE – ENGINES BUILT BEFORE 9/17/2003
03-23-5

  • BODY – BED EXTENDER – COMPONENT REPLACEMENT – SERVICE TIP
03-23-2

  • BODY – MIRROR – EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT – SERVICE TIPS
03-22-4

  • WHEEL – CORRECT LUG NUT TORQUE SPECIFICATIONS – INCREASED WHEEL NUT AND STUD SIZE – SERVICE TIP
03-20-6

  • DRIVEABILITY – DEDICATED COMPRESSED NATURAL GAS (CNG) VEHICLES – 4.6L AND 5.4L ENGINE – ROUGH IDLE, HARD START OR NO START WHEN COLD – LOSS OF POWER – LEAN FUEL DTC’S – RESTRICTED CATALYTIC CONVERTER
  • ENGINE – DEDICATED COMPRESSED NATURAL GAS (CNG) VEHICLES – 4.6L AND 5.4L ENGINE – ROUGH IDLE, HARD START OR NO START WHEN COLD – LOSS OF POWER – LEAN FUEL DTC’S – RESTRICTED CATALYTIC CONVERTER
03-20-3

  • DRIVEABILITY – MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457
03-18-3

  • DRIVEABILITY – DEDICATED COMPRESSED NATURAL GAS (CNG) – ROUGH IDLE OR NO START WHEN COLD – VEHICLES EQUIPPED WITH DEDICATED 4.6L OR 5.4L CNG ENGINE ONLY
03-18-1

  • ELECTRICAL – REMOTE KEYLESS ENTRY (RKE) – SERVICE TIPS
03-15-13

  • STEERING – TIE ROD END INSPECTION PROCEDURE
03-14-8

  • TRANSMISSION – NEW TRANSMISSION COOLER FLUSHER – SERVICE TIPS
03-11-10

  • BODY – WATER LEAK FROM ROOF OPENING PANEL – ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY
  • NOISE – RATTLE FROM ROOF OPENING PANEL AREA
03-10-3

  • DRIVEABILITY – BI-FUEL CNG/LPG LOW FLOW INJECTOR SERVICE KIT WITHOUT COOLANT LOCK-OFF
  • DRIVEABILITY – CRANK NO START – BI-FUEL CNG/LPG VEHICLES – LOW FLOW INJECTOR SERVICE KIT WITHOUT COOLANT LOCK-OFF
03-7-1

  • BODY – WATER LEAK FROM ROOF OPENING PANEL AREA
03-6-6

  • DRIVEABILITY – BI-FUEL – OXYGEN SENSOR DIAGNOSTICS – HIGH OXYGEN SENSOR VOLTAGE READING
03-5-1

  • STEERING – POWER STEERING PUMP WHINE NOISE – VEHICLES PRODUCED ON OR BEFORE 10/7/02 ONLY
  • NOISE – “WHINE” NOISE FROM POWER STEERING PUMP – VEHICLES PRODUCED ON OR BEFORE 10/7/02 ONLY
03-4-3

  • DRIVEABILITY – NO START – CRANK NO START – AMBIENT TEMPERATURE AT OR BELOW 0 DEGREE F (-17C) – VEHICLES BUILT 7/29/02 THROUGH 2/3/03 EQUIPPED WITH 4.6L ENGINE ONLY
03-4-2

  • FUEL – BI-FUEL – CNG FUEL LEAK AT FILL VALVE – E-SERIES AND F-SERIES CNG FILL VALVE – REVISED SERVICE PARTS
02-25-2

  • ELECTRICAL – CDX6 RADIO DAMAGED DURING SERVICE SHIPPING – CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO – SERVICE TIPS
02-23-7

  • COOLING SYSTEM – MOTORCRAFT PREMIUM GOLD ENGINE COOLANT – SERVICE TIPS
02-22-1

  • DRIVEABILITY – SURGE/ROLLING IDLE – GEAR DRIVEN SYNCHRONIZERS – INCORRECT INSTALLATION – CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION
  • ENGINE – GEAR DRIVEN SYNCHRONIZERS – INCORRECT INSTALLATION – CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION
02-21-13

  • ENGINE – STRAIGHTEDGE PROCEDURE FOR CHECKING CYLINDER HEAD AND BLOCK FLATNESS
02-21-4

  • ROOF DITCH MATERIAL CRACKING – SERVICE TIPS
02-21-1

  • TRANSMISSION – 4R100/E4OD – TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED
02-17-6

  • LAMP – BRAKE – INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK
02-16-7

  • BODY – PAINT – APPROVED PAINT MATERIALS FOR WARRANTY REPAIRS
02-16-3

  • PAINT – NEW POLISHING PRODUCTS – SERVICE PROCEDURES

07-1-7

  • MERCON® ATF REPLACED BY MERCON® V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS
06-26-1

  • MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS
06-21-19

  • HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)
06-18-16

  • IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES – SERVICE TIP
06-15-8

  • KEYPAD DIAGNOSTICS – DEALER INSTALLED ACCESSORY
06-14-4

  • MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.