Fulltext TSBs

Technical Service Bulletins

TSB
11-6-2
  • 6.7L DIESEL – DIAGNOSTIC TROUBLE CODES (DTCS) P20E8 AND P202D – VEHICLES BUILT ON OR BEFORE 1/10/2011
Publication Date: June 2, 2011

FORD:
2011 F-250, F-350, F-450, F-550

ISSUE:

Some F-Super Duty vehicles equipped with a 6.7L diesel engine and built on or before 1/10/2011 may exhibit a malfunction indicator lamp (MIL) with DTCs P20E8 and P202D. These codes are set by a small diesel exhaust fluid (DEF) leak internal to the reductant pump assembly.

ACTION:

Follow the Service Procedure to correct the condition.

SERVICE PROCEDURE

  1. Using a scan tool, check all continuous memory DTCs. Are DTCs P20E8 and P202D both present with no other DEF related codes?
    1. No – Do not continue with this article. Refer to Powertrain Control/Emissions Diagnosis (PC/ED) Manual for normal diagnostics.
    2. Yes – Replace the reductant pump assembly. Refer to Workshop Manual, Section 303-08.

PART NUMBERPART NAME
BC3Z-5L227-DReductant Pump Kit

WARRANTY STATUS:

Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage
IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.

OPERATIONDESCRIPTIONTIME
110602A2011 F-Super Duty: Check DTCs, Replace The Reductant Pump Assembly Includes Time To Remove And Install The Reductant Tank (Do Not Use With Any Other Labor Operations)1.2 Hrs.

DEALER CODING

BASIC PART NO.CONDITION CODE
5L22742

NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by “do-it-yourselfers”. Do not assume that a condition described affects your car or truck. Contact a Ford or Lincoln dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supercede this information with updates. The most recent information is available through Ford Motor Company’s on-line technical resources.

Copyright © 2011 Ford Motor Company