Fulltext TSBs

Technical Service Bulletins

06-8-5

  • SPEED CONTROL DIAGNOSTICS – W/O SCP
06-4-2

  • BATTERY SERVICE – OPERATION OF BATTERY EYE – CHARGING SERVICE TIPS
06-3-6

  • HEADLAMP KNOB SWITCH – SERVICE TIP
05-22-8

  • WDS COP KIT DIAGNOSTIC TIPS – COIL ON PLUG (COP) IGNITION SYSTEMS – ENGINE MISFIRE OR ROUGH RUNNING
05-20-3

  • OIL PAN CORROSION – 7.3L OR 6.0L
05-18-7

  • WIRING – SOLDERING AND CRIMPING REPAIRS – SERVICE TIPS
05-17-4

  • VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY – CLIMATE CONTROL DEFAULTS TO DEFROST MODE
05-16-11

  • SAFETY BELT RETRACTION SPEED
05-4-18

  • FALSE PARKING AID WARNINGS
05-4-17

  • INTERMITTENT ROUGH IDLE – NON-COMMANDED EGR FLOW
05-3-10

  • SAFETY BELT WEB STOP BUTTON SERVICE
04-25-4

  • HARD START OR NO START – 7.3L
04-24-5

  • REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR – TERMINAL TAB REPAIR
04-24-3

  • LEATHER-WRAPPED STEERING WHEEL – LEATHER COMING LOOSE
04-20-2

  • OIL LEAK – TURBO PEDESTAL SEAL AT EXHAUST BACK PRESSURE ACTUATOR (EBP) – 7.3L DIESEL
04-18-15

  • ADDING ADDITIONAL BULBS TO TURN
    INDICATOR OR HAZARD FLASHER CIRCUITS – SERVICE TIPS

04-18-5

  • AXLE – FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING
04-17-4

  • MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED – SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S) – SERVICE TIPS
04-4-4

  • ENGINE – 7.3L DIESEL DI – HIGH PRESSURE OIL PUMP LEAK
03-23-2

  • BODY – MIRROR – EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT – SERVICE TIPS
03-21-49

  • DRIVEABILITY – LOSS OF POWER AND EXTERNAL TURBO OIL LEAK – 7.3L DIESEL
  • ENGINE – 7.3L DIESEL – LOSS OF POWER AND EXTERNAL TURBO OIL LEAK
  • NOISE – EXHAUST NOISE FROM TURBO – 7.3L DIESEL
03-21-45

  • ENGINE – 7.3L – EXTERNAL OIL LEAK DIAGNOSIS FOR 7.3L DIT ENGINES
03-21-42

  • LACK OF POWER – UNDER A LOAD, AT CRUISE OR ON ACCELERATION – VEHICLES EQUIPPED WITH 7.3L DIT ENGINE ONLY – PRODUCED BEFORE 11/25/2000 ONLY
  • ENGINE – 7.3L DIT – LACK OF POWER UNDER A LOAD, AT CRUISE OR ON ACCELERATION – VEHICLES PRODUCED BEFORE 11/25/2000 ONLY
03-21-41

  • DRIVEABILITY – NO START, LOSS OF POWER OR ROUGH IDLE – DURING EXTREME COLD WEATHER OPERATION – FUEL GELLING – VEHICLES EQUIPPED WITH 7.3L ENGINE
  • FUEL – NO START, LOSS OF POWER OR ROUGH IDLE – DURING EXTREME COLD WEATHER OPERATION – FUEL GELLING – VEHICLES EQUIPPED WITH 7.3L ENGINE
03-21-40

  • DRIVEABILITY – BUCK/SURGE FELT WITH SPEED CONTROL ENGAGED – 7.3L ENGINE ONLY
  • ELECTRICAL – BUCK/SURGE FELT WITH SPEED CONTROL ENGAGED – 7.3L ENGINE ONLY
  • ELECTRICAL – SPEED CONTROL – BUCK/SURGE FELT WITH SPEED CONTROL ENGAGED – 7.3L ENGINE ONLY
03-21-39

  • ENGINE – 7.3L DIESEL – ENGINE KNOCK OR “CACKLE” – 1999-2000 SUPER DUTY F-SERIES AND
03-21-38

  • ENGINE – 7.3L DIT – HIGH INJECTION
    CONTROL PRESSURE READINGS – ENGINES BUILT AFTER ENGINE
    SERIAL NUMBER 896812
03-21-36

  • ENGINE – 7.3L DIESEL – GLOW PLUG
    CONTROL MODULE – VEHICLES WITH CALIFORNIA EMISSIONS –
    SERVICE TIP
03-20-5

  • DRIVEABILITY – NO START/REPEAT STARTER
    FAILURE – REPEAT STARTER REPLACEMENT
  • ELECTRICAL – STICKING OR BINDING
    IGNITION LOCK CYLINDER BETWEEN START AND RUN
  • ENGINE – STARTING – STARTER STAYING
    ENGAGED AT START UP
03-19-10

  • BRAKES – BRAKE PULL – 4X4 F-250/350
    AND 4X4 EXCURSION VEHICLES ONLY
03-18-1

  • ELECTRICAL – REMOTE KEYLESS ENTRY
    (RKE) – SERVICE TIPS
03-14-8

  • TRANSMISSION – NEW TRANSMISSION COOLER
    FLUSHER – SERVICE TIPS
03-14-3

  • SUSPENSION – 4X4 WHEEL HUB
    NON-ENGAGEMENT/DISENGAGEMENT
  • AXLE – 4X4 WHEEL HUB
    NON-ENGAGEMENT/DISENGAGEMENT
03-11-2

  • SUSPENSION – ON-VEHICLE FRONT
    INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT
  • AXLE – ON-VEHICLE FRONT INTEGRATED
    HUB/BEARING ROCKING END-PLAY MEASUREMENT

03-9-11

  • DRIVEABILITY – ROUGH IDLE AND/OR
    HESITATION ON ACCELERATION – VEHICLES EQUIPPED WITH
    5.4L OR 6.8L ENGINE ONLY
03-6-2

  • ENGINE – CYLINDER HEAD DECK LEAK – 4.6
    AND 5.4L ENGINES – NEW “SERVICE-ONLY” GASKET AND
    CYLINDER HEAD KITS AVAILABILITY
03-4-1

  • FRONT LOCKING HUBS – SERVICE TIP
02-21-13

  • ENGINE – STRAIGHTEDGE PROCEDURE FOR
    CHECKING CYLINDER HEAD AND BLOCK FLATNESS

02-21-1

  • TRANSMISSION – 4R100/E4OD – TORQUE
    CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME
    DISLODGED
02-17-6

  • LAMP – BRAKE – INADVERTENT DISABLING
    OF BRAKE SHIFT INTERLOCK
02-16-4

  • FUEL SYSTEM – FUEL PUMP
    “WHINING”/”BUZZING” NOISE COMES THROUGH ENTERTAINMENT
    OR TWO-WAY RADIO SPEAKER
  • RADIO – ENTERTAINMENT OR TWO-WAY
    COMMUNICATION – “WHINING”/”BUZZING” NOISE IN SPEAKERS
    CAUSED BY FUEL PUMP
  • NOISE – “WHINING”/”BUZZING” – COMES
    THROUGH SPEAKERS OF ENTERTAINMENT OR TWO-WAY RADIO

02-11-4

  • ENGINE – NEW GASKET REMOVER/CLEANER
    AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

02-1-9

  • ENGINE – ENGINE OIL – RECOMMENDED
    APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS –
    GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

01-24-6

  • ENGINE – ENGINE OIL SYSTEM PRIMING
    PROCEDURES – SERVICE TIPS
01-23-6

  • ENGINE COOLANT – PROPYLENE GLYCOL –
    FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE
    FROM PROPYLENE GLYCOL
  • ENGINE COOLANT – PROPYLENE
    GLYCOL-BASED – FORD MOTOR COMPANY POSITION ON
    PROPYLENE GLYCOL-BASED ENGINE COOLANTS

01-21-13

  • DRIVEABILITY – DIAGNOSTIC TROUBLE
    CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL
    MODELS ONLY – STICKING OR BINDING IGNITION LOCK
    CYLINDER – HIGH EFFORT WHEN TURNING IGNITION SWITCH
  • ELECTRICAL – STICKING OR BINDING
    IGNITION LOCK CYLINDER – HIGH EFFORT WHEN TURNING
    IGNITION SWITCH
01-21-6

  • ELECTRICAL – REVISED MECHANICAL HOOD
    LAMP SWITCH TO REPLACE OLD STYLE MERCURY HOOD LAMP
    SWITCH
01-15-6

  • CLIMATE CONTROL – REPEAT HEATER CORE
    FAILURE
  • COOLING SYSTEM – REPEAT HEATER CORE
    FAILURE
01-10-12

  • WIRING – WIRE HARNESS TERMINAL REPAIR
    KIT AND WIRE SPLICE PROCEDURE
01-9-7

  • DRIVEABILITY – HO2S (HEATED OXYGEN
    SENSOR), CATALYST, AND FUEL SYSTEM MONITORS – SERVICE
    TIPS – OBD II VEHICLES ONLY
01-6-2

  • PASSIVE ANTI THEFT SYSTEM (PATS) –
    DIAGNOSTIC SERVICE TIPS
01-4-9

  • BRAKES – FRONT DISC BRAKE PAD AND/OR
    CALIPER RATTLE OVER BUMPS – REVISED FRONT BRAKE PADS
  • NOISE – RATTLE FROM FRONT DISC BRAKE
    PAD AND/OR CALIPER – REVISED FRONT BRAKE PADS

01-3-2

  • STEERING – WANDERING/STIFF STEERING OR
    POOR RETURNABILITY AFTER TURNS – 4X4 VEHICLES ONLY
  • SUSPENSION – WANDERING/STIFF STEERING
    OR POOR RETURNABILITY AFTER TURNS – 4X4 VEHICLES ONLY

01-1-6

  • DIAGNOSTIC TROUBLE CODES (DTCS) –
    P0350-P0360 COIL DTCS STORED IN MEMORY – ROUGH IDLE –
    MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED – COIL ON
    PLUG APPLICATIONS ONLY
  • MALFUNCTION INDICATOR LAMP (MIL)
    ILLUMINATED – ROUGH IDLE – DIAGNOSTIC TROUBLE CODES
    (DTCS) P0350-P0360 COIL DTCS STORED IN MEMORY – COIL
    ON PLUG APPLICATIONS ONLY
  • ROUGH IDLE – MALFUNCTION INDICATOR
    LAMP (MIL) ILLUMINATED – DIAGNOSTIC TROUBLE CODES
    (DTCS) P0350-P0360 COIL DTCS STORED IN MEMORY
  • LAMP – MALFUNCTION INDICATOR LAMP
    (MIL) ILLUMINATED – ROUGH IDLE – DIAGNOSTIC TROUBLE
    CODES (DTCS) P0350-P0360 COIL DTCS STORED IN MEMORY –
    COIL ON PLUG APPLICATIONS ONLY
01-1-3

  • ENGINE – “MISS” NOISE FROM EXHAUST –
    UPDATED EXHAUST Y-PIPE AVAILABLE – VEHICLES EQUIPPED
    WITH 5.4L OR 6.8L ENGINE – BUILT THROUGH 9/10/2000
  • EXHAUST – “MISS” NOISE FROM EXHAUST –
    UPDATED EXHAUST Y-PIPE AVAILABLE – VEHICLES EQUIPPED
    WITH 5.4L OR 6.8L ENGINE – BUILT THROUGH 9/10/2000
  • NOISE – “MISS” NOISE FROM EXHAUST –
    UPDATED EXHAUST Y-PIPE AVAILABLE – VEHICLES EQUIPPED
    WITH 5.4L OR 6.8L ENGINE – BUILT THROUGH 9/10/2000

00-26-1

  • ENGINE – ROUGH IDLE/MISS AFTER
    START-UP DURING COLD AMBIENT TEMPERATURES LESS THAN
    -12 DEGREES C (10 DEGREES F) – VEHICLES BUILT 3/1/1996
    THROUGH 7/31/2000
  • NOISE – FROM ENGINE – ROUGH IDLE/MISS
    AFTER START-UP DURING COLD AMBIENT TEMPERATURES LESS
    THAN -12 DEGREES C (10 DEGREES F) – VEHICLES BUILT
    3/1/1996 THROUGH 7/31/2000
00-24-4

  • TRANSMISSION – 4R100 – FLUID OVERHEATS
    DURING SEVERE DUTY – AVAILABILITY OF UPDATED FLUID
    COOLER/FILTER KIT – VEHICLES PRODUCED BEFORE 2/6/2000

00-18-3

  • COOLING SYSTEM – COOLANT LEAK FROM
    PASSENGER SIDE OF INTAKE MANIFOLD AT REAR CORNER OF
    HEAD – VEHICLES BUILT FROM 7/1/1998 THROUGH 6/30/2000
    – VEHICLES WITH 4.6L 2V OR 5.4L 2V ENGINE
  • ENGINE – 4.6L 2V OR 5.4L 2V – COOLANT
    LEAK FROM PASSENGER SIDE OF INTAKE MANIFOLD AT REAR
    CORNER OF HEAD – VEHICLES BUILT FROM 7/1/1998 THROUGH
    6/30/2000
00-9-6

  • WINDSHIELD WIPERS – FRONT WIPERS
    OPERATE WHILE SWITCH IS IN “OFF” POSITION

99-25-3

  • MALFUNCTION INDICATOR LAMP (MIL)
    ILLUMINATED – DIAGNOSTIC TROUBLE CODES (DTCS) P0135,
    P0141, P0155, P0161, AND P0455 – NO DRIVEABILITY
    CONCERNS – VEHICLES WITH 5.4L ENGINE
  • LAMP – MALFUNCTION INDICATOR LAMP
    (MIL) ILLUMINATED – DIAGNOSTIC TROUBLE CODES (DTCS)
    P0135, P0141, P0155, P0161, AND P0455 – NO
    DRIVEABILITY CONCERNS – VEHICLES WITH 5.4L ENGINE
  • POWERTRAIN CONTROL MODULE (PCM) –
    REPROGRAM – VEHICLES WITH 5.4L ENGINES
07-1-7

  • MERCON® ATF REPLACED BY MERCON® V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS
06-21-19

  • HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)
06-18-16

  • IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES – SERVICE TIP
06-17-7

  • ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS – SERVICE TIPS
06-14-4

  • MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.