Fulltext TSBs

Technical Service Bulletins

TSB
13-9-15
  • 6.7L DIESEL ENGINE – RUNS ROUGH/MISFIRE DURING EXHAUST REGENERATION PROCESS
Publication Date: September 13, 2013

FORD:
2011-2013 F-Super Duty

The article supersedes TSB 13-5-17 to update the Service Labor Time Standards and Part List.

ISSUE:

Some 2011-2013 F-Super Duty vehicles equipped with a 6.7L diesel engine may exhibit a runs rough/misfire condition only during the exhaust regeneration process. This condition typically occurs on light throttle tip in between 64-113 Km/h (40-70 MPH), and will not set diagnostic trouble codes (DTCs). The concern may be intermittent and a knocking noise may be present during the concern.

ACTION:

Follow the Service Procedure steps to correct the condition.

SERVICE PROCEDURE

  1. Did the customer indicate the message center displayed a Cleaning Exhaust Filter message prior to the concern?
    1. Yes – proceed to Step 2.
    2. No – this article does not apply. Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual for normal diagnosis.
  2. Using Integrated Diagnostic System (IDS) or equivalent, retrieve DTCs from the Powertrain Control Module. Are DTC's present?
    1. Yes – this article does not apply. Refer to the PC/ED manual for normal diagnosis.
    2. No – proceed to Step 3.
  3. Remove the left hand cylinder head. Refer to Workshop Manual (WSM), Section 303-01.
  4. Replace all eight (8) exhaust valves and valve seals. Refer to WSM, Section 303-01. (Figure 1)


    Figure 1 – Article 13-9-15

  5. Install cylinder head. Refer to WSM, Section 303-01.

PART NUMBERPART NAME
BC3Z-9439-CUpper Intake Gasket
BC3Z-9439-AUpper Intake Gasket – (Inlet Large)
BC3Z-9439-BUpper Intake Gasket – (Inlet Small)
BC3Z-6N640-ATurbo Inlet Gasket Left Hand
W711402-S900Exhaust Manifold Nuts
BC3Z-8287-AInlet Pipe Clamp (2 Req)
BC3Z-6587-ATurbo Gasket
W713535-S900Bolt
BC3Z-8287-BDown Pipe Clamp
BC3Z-9E464-BBypass Pipe Gasket
BC3Z-8527-AOil Separator O-Ring
BC3Z-6A632-AOil Separator Gasket
BC3Z-9448-AExhaust Manifold Gasket
W701706-S440Nut (8 Req)
BC3Z-8C387-BRH Coolant Manifofld Gasket
BC3Z-8C387-ALH Coolant Manifofld Gasket
BC3Z-8527-NHeater Tube O-Ring
BC3Z-6065-BCylinder Head Bolts
F7DZ-6A008-AACylinder Head Dowels
BC3Z-6051-DCylinder Head Gasket
BC3Z-6571-AValve Seal
CC3Z-6505-BExhaust Valve (8 Req)
BC3Z-6584-CLH Valve Cover Gaskt
BC3Z-6C535-A Injector to Valve Cover Seal (4 Req)
BC3Z-9E964-AFuel Rail Supply Tube
BC3Z-8527-DFuel Supply O-rings
BC3Z-8527-E Fuel Supply O-rings
BC3Z-9229-AInjector Seal Kit (2 Req)
BC3Z-9229-BInjector Seal Kit (2 Req)
BC3Z-9E464-BEGR Outlet Gasket (2 Req)
W714852-S900EGR Outlet Tube Bolt (4 Req)

WARRANTY STATUS:

Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
IMPORTANT: Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.

OPERATIONDESCRIPTIONTIME
130915A2011-2013 F-Super Duty 6.7L: Check DTCs Replace Eight (8) Exhaust Valves In The Left Cylinder Head Includes Time To Remove And Install The Left Cylinder Head (Do Not Use With Any Other Labor Operations)14.3 Hrs.

DEALER CODING

BASIC PART NO.CONDITION CODE
650542