Fulltext TSBs

Technical Service Bulletins

TSB
06-19-15
  • SLOW FUEL FILL
Publication Date: September 18, 2006

FORD:
2005-2007 F-250, F-350

ISSUE:

Some 2005-2007 F-Super Duty 250/350 vehicles may experience premature automatic shut off of the fuel fill nozzle, or repeated fuel shut off at the fuel station delivery nozzle. Vehicles operated in muddy or dusty environments can encounter a dirt-clogged carbon canister system. More specifically, the carbon canister’s vent, fresh-air box, and filters, clogged with dirt from operating in such environments.

ACTION:

Use the following Service Procedure to resolve the concern if the carbon canister system is dirt clogged.

NOTE:THIS TSB ONLY APPLIES TO F-250/350 PICKUPS, AND F-250/350 PICKUP BOX DELETE / CHASSIS CAB VEHICLES.

SERVICE PROCEDURE

Inspect the vehicle carbon canister system and if it is found to be dirt clogged then continue with this TSB.

NOTE:IF THE VEHICLES CARBON CANISTER SYSTEM IS NOT DIRT CLOGGED, THEN PROCEED WITH NORMAL DIAGNOSTICS AND DO NOT CONTINUE WITH THIS TSB.

Vehicles with Pick Up Boxes:

  1. If the vehicle was built on or after 9/14/2006, proceed to Step 2. If the vehicle was built prior to 9/14/2006, replace the carbon canister assembly. This carbon canister has a revised internal filter media.
  2. Relocate the fresh-air intake port to a more protected location using the Fresh Air Hose Kit, for pick up applications only.

Vehicles with Pick Up Box Removed or Chassis Cab:

  1. If the vehicle was built on or after 9/14/2006, proceed to Step 2. If the vehicle was built prior to 9/14/2006, replace the carbon canister assembly. This carbon canister has a revised internal filter media.
  2. Relocate the fresh-air intake port to a more protected location using QVM bulletin Q-132 at the body builder’s website – https://www.fleet.ford.com/truckbbas/index.htm for fresh air intake routing recommendations.

PART NUMBERPART NAME
7C3Z-9049-AFresh Air Kit
6C3Z-9D653-ABCarbon Canister – Pick up
6C3Z-9D653-DBCarbon Canister – Chassis Cab

WARRANTY STATUS:

Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage

OPERATIONDESCRIPTIONTIME
061915A2005-2007 F-Super Duty 250/350: Inspect Canister Vent Fresh-Air Box, Replace The Carbon Canister Assembly, Install Fresh-Air Kit (Do Not Use With 9653A)1.2 Hrs.
061915B2005-2007 F-Super Duty 250-350 Built On/Or After 09-14-2006: Inspect Canister Vent Fresh Air box, Install Fresh Air Kit:(Do Not Use With 9653A)0.4 Hr.

DEALER CODING

BASIC PART NO.CONDITION CODE
9D65355

NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by “do-it-yourselfers”. Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supercede this information with updates. The most recent information is available through Ford Motor Company’s on-line technical resources.

Copyright 2006 Ford Motor Company