Fulltext TSBs

Technical Service Bulletins

TSB
06-24-4
  • 6.0L – SERVICE REMANUFACTURED ENGINE, CYLINDER BLOCK, AND CYLINDER HEAD IDENTIFICATION
Publication Date: November 15, 2006

FORD:
2003-2005 Excursion
2003-2007 F-Super Duty
2004-2007 E-350, E-450
2003-2007 F-650, F-750

ISSUE:

Some 2003-2007 vehicles equipped with a 6.0L engine may require the cylinder head to be replaced, design changes can affect interchangeability between model years and service of 2003-2007 6.0L engines.

ACTION:

Clarify the design changes and provide a detailed interchangeability guide between the 2003-2007 model years. Identify correct part combinations required for proper engine function, using the information below.

CYLINDER HEAD IDENTIFICATION

The cylinder head version used for the repair will determine the associated head gasket and injector clamp versions to be used (Figure 1). The early – 2006 commonization change increased the cylinder head locating dowel size from 18 mm to 20 mm, to accommodate larger head bolts to be used on the 6.4L engine. This affected the head gasket dowel hole size. The injector clamp design and associated cylinder head casting support area were also changed.

The cylinder head and block dowel hole sizes must be measured to determine the correct cylinder head gasket kit to be used:

  • 20 mm head dowel – Cylinder Head Gasket Kit – 6C3Z-6051-A
  • 18 mm head dowel – Cylinder Head Gasket Kit – 4C3Z-6051-EA

If there is a difference of dowel hole size between the head and block, a stepped dowel, part number 6C3Z-6B041-B, will accommodate different sizes to allow re-assembly of head, gasket and block. This stepped dowel should be ordered along with the head gasket kit until further notice when it will be included in both head gasket kits.

The head gasket and injector clamp versions are not interchangeable; they must be used with the corresponding cylinder head versions.

PART NUMBERPART NAME
6C3Z-6051-AGasket Kit – 20 mm Head Dowel
4C3Z-6051-EAGasket Kit – 18 mm Head Dowel
6C3Z-6B041-BStep Dowel
6C3Z-6049-AKit, Cylinder Head
6C3Z-6049-CKit, Cylinder Head
3C3Z-6049-BAKit, Cylinder Head

WARRANTY STATUS:

Eligible Under Provisions Of New Vehicle Limited Warranty Coverage

DEALER CODING

BASIC PART NO.CONDITION CODE
604938



Figure 1 – Article 06-24-4


NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by “do-it-yourselfers”. Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supercede this information with updates. The most recent information is available through Ford Motor Company’s on-line technical resources.

Copyright © 2006 Ford Motor Company