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- WIRING - SOLDERING AND CRIMPING REPAIRS - SERVICE TIPS
| Publication Date: August 26, 2005 |
| 2000-2006 Crown Victoria, Focus, Mustang, Taurus |
2005-2006 Five Hundred, Ford GT, Freestyle
2000-2003 Explorer Sport, Windstar
2000-2006 E-Series, Expedition, Explorer, F-150, F-Super Duty, Ranger
2001-2005 Explorer Sport Trac
2005-2006 Escape Hybrid
2000-2006 F-650, F-750
2006 Low Cab Forward
| 2000-2006 LS, Town Car |
2006 Mark LT
| 2000-2002 Cougar |
2000-2006 Grand Marquis
2006 Mariner Hybrid
This article supersedes TSB 03-11-6 to update the service procedure, vehicle lines and model years.
Wire harness repairs are supported through the availability of individual components such as:
- Wire terminals with machine crimped pigtails
- Hard shell connectors
- Dual wall heat shrink tubing
- Complete, loaded, wiring pigtail kits
Some of the available tools and service parts that are helpful when performing wiring harness repairs are:
- Motorcraft Wiring Pigtail Catalog (see www.motorcraft.com for more information)
- Rotunda Wire Splice Toolkit 164-R5903 (order through 1-800-Rotunda)
- General Wire Terminal Repair Kit (order through Ford Component Sales)
Information on the pigtail and terminal repair kits can also be accessed by technicians via the PTS web site. To access on PTS:
- Select the year/model of the vehicle on the PTS home page
- Select the wiring tab
- Select the link to the pigtail or terminal repair kit at the top right of screen.
Additional service information contained in this TSB detailing wire folding, soldering, and crimping techniques may be helpful.
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