Technical Service Bulletins
Year: 2002 MODEL: F-150 |
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| 06-8-5 |
| • SPEED CONTROL DIAGNOSTICS - W/O SCP
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| 06-4-2 |
| • BATTERY SERVICE - OPERATION OF BATTERY EYE - CHARGING SERVICE TIPS
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| 05-26-10 |
| • CLUNK OR BUMP WHEN STARTING FROM A STOP
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| 05-23-3 |
| • REAR AXLE NOISE REPAIR
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| 05-22-8 |
| • WDS COP KIT DIAGNOSTIC TIPS - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING
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| 05-22-6 |
| • MIL ON WITH DTC P1131 AND/OR P1151 - 4.2L ENGINE
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| 05-18-7 |
| • WIRING - SOLDERING AND CRIMPING REPAIRS - SERVICE TIPS
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| 05-16-11 |
| • SAFETY BELT RETRACTION SPEED
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| 05-11-9 |
| • REMOVAL AND INSTALLATION OF REAR BOLT-IN GLASS - SERVICE TIP
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| 05-10-11 |
| • WHITE FLAKES COMING FROM A/C VENTS
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| 05-5-6 |
| • ALTERNATIVE FUEL VEHICLE - COMPRESSED NATURAL GAS FUEL TANK INSPECTION
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| 05-5-4 |
| • USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE
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| 05-4-17 |
| • INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR FLOW
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| 05-3-10 |
| • SAFETY BELT WEB STOP BUTTON SERVICE
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| 04-25-1 |
| • ALUMINUM CORROSION - SERVICE TIP
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| 04-24-14 |
| • GENERAL PCM PROGRAMMING PROCEDURES
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| 04-24-3 |
| • LEATHER-WRAPPED STEERING WHEEL - LEATHER COMING LOOSE
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| 04-20-6 |
| • TICKING OR KNOCKING NOISE COMING FROM THE CATALYTIC CONVERTERS
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| 04-17-4 |
| • MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS
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| 04-11-1 |
| • DRIVEABILITY - STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MIL ON AND DTCS P0401, P0402, P1400 OR P1401 - ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY
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| 04-8-3 |
| • ELECTRICAL - SPLICING NEW WIRE(S) INTO EXISTING ELECTRICAL HARNESS - SERVICE PROCEDURE
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| 04-5-7 |
| • BODY - FRONT WINDOW(S) - POP/THUMP NOISE AT END OF WINDOW TRAVEL AND/OR DRIVER'S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION
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| 04-2-2 |
| • BODY - BACK GLASS - SLIDING BACK GLASS WINDNOISE/WATER LEAK - SEAL REPLACEMENT
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| 04-1-6 |
| • NOISE - DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELERATION AND/OR BRAKING |
| • TRANSMISSION - DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELERATION AND/OR BRAKING
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|
| 03-25-6 |
| • ENGINE - ROMEO BUILT 4.6L 2V - TICK NOISE FROM ENGINE - ENGINES BUILT BEFORE 9/17/2003
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| 03-23-5 |
| • BODY - BED EXTENDER - COMPONENT REPLACEMENT - SERVICE TIP
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| 03-23-2 |
| • BODY - MIRROR - EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT - SERVICE TIPS
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| 03-22-4 |
| • WHEEL - CORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASED WHEEL NUT AND STUD SIZE - SERVICE TIP
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|
| 03-20-7 |
| • ENGINE - 4.2L - VIBRATION AND/OR RATTLE IN GEAR AT IDLE OR WHEN ACCELERATING FROM A SLOW SPEED 32 KM/H (20 MPH) - VEHICLES BUILT BEFORE 2/25/02 EQUIPPED WITH AUTOMATIC TRANSMISSION ONLY |
| • VIBRATION - VIBRATION AND/OR RATTLE IN GEAR AT IDLE OR WHEN ACCELERATING FROM A SLOW SPEED 32 KM/H (20 MPH) - VEHICLES BUILT BEFORE 2/25/02 EQUIPPED WITH 4.2L AND AUTOMATIC TRANSMISSION ONLY
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|
| 03-20-6 |
| • DRIVEABILITY - DEDICATED COMPRESSED NATURAL GAS (CNG) VEHICLES - 4.6L AND 5.4L ENGINE - ROUGH IDLE, HARD START OR NO START WHEN COLD - LOSS OF POWER - LEAN FUEL DTC'S - RESTRICTED CATALYTIC CONVERTER |
| • ENGINE - DEDICATED COMPRESSED NATURAL GAS (CNG) VEHICLES - 4.6L AND 5.4L ENGINE - ROUGH IDLE, HARD START OR NO START WHEN COLD - LOSS OF POWER - LEAN FUEL DTC'S - RESTRICTED CATALYTIC CONVERTER
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| 03-20-3 |
| • DRIVEABILITY - MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC'S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457
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|
| 03-18-3 |
| • DRIVEABILITY - DEDICATED COMPRESSED NATURAL GAS (CNG) - ROUGH IDLE OR NO START WHEN COLD - VEHICLES EQUIPPED WITH DEDICATED 4.6L OR 5.4L CNG ENGINE ONLY
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|
| 03-18-1 |
| • ELECTRICAL - REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS
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| 03-15-13 |
| • STEERING - TIE ROD END INSPECTION PROCEDURE
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| 03-14-8 |
| • TRANSMISSION - NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS
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| 03-11-10 |
| • BODY - WATER LEAK FROM ROOF OPENING PANEL - ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY |
| • NOISE - RATTLE FROM ROOF OPENING PANEL AREA
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|
| 03-10-3 |
| • DRIVEABILITY - BI-FUEL CNG/LPG LOW FLOW INJECTOR SERVICE KIT WITHOUT COOLANT LOCK-OFF |
| • DRIVEABILITY - CRANK NO START - BI-FUEL CNG/LPG VEHICLES - LOW FLOW INJECTOR SERVICE KIT WITHOUT COOLANT LOCK-OFF
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| 03-10-2 |
| • DRIVEABILITY - COMPRESSED NATURAL GAS (CNG) - ROUGH IDLE OR NO START WHEN COLD - VEHICLES EQUIPPED WITH CNG BI-FUEL ENGINE ONLY
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|
| 03-9-6 |
| • TRIM - REPLACEMENT CENTER CONSOLE EMBLEM FOR HARLEY DAVIDSON TRUCKS
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|
| 03-7-1 |
| • BODY - WATER LEAK FROM ROOF OPENING PANEL AREA
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| 03-6-11 |
| • ELECTRICAL - HEAVY STATIC OR SIGNAL LOSS ON TWO WAY RADIO COMMUNICATION - BI-FUEL LPG VEHICLES ONLY
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|
| 03-6-6 |
| • DRIVEABILITY - BI-FUEL - OXYGEN SENSOR DIAGNOSTICS - HIGH OXYGEN SENSOR VOLTAGE READING
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|
| 03-4-2 |
| • FUEL - BI-FUEL - CNG FUEL LEAK AT FILL VALVE - E-SERIES AND F-SERIES CNG FILL VALVE - REVISED SERVICE PARTS
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|
| 03-2-4 |
| • BODY - DRIVER SIDE WINDOW BINDS WHEN OPERATED |
| • ELECTRICAL - DRIVER SIDE WINDOW BINDS WHEN OPERATED
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|
| 02-25-11 |
| • TRIM - SEAT HEADREST COVER LOOSE - SUPERCREW MODELS ONLY
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|
| 02-25-2 |
| • ELECTRICAL - CDX6 RADIO DAMAGED DURING SERVICE SHIPPING - CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO - SERVICE TIPS
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|
| 02-23-7 |
| • COOLING SYSTEM - MOTORCRAFT PREMIUM GOLD ENGINE COOLANT - SERVICE TIPS
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|
| 02-23-4 |
| • DIAGNOSTIC TROUBLE CODE (DTC) - P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT - GASOLINE ENGINE VEHICLES ONLY |
| • LAMP - 4X4 LAMP ILLUMINATED AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT - GASOLINE ENGINE VEHICLES ONLY |
| • SPEEDOMETER - INACCURATE AND/OR INOPERATIVE AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT - GASOLINE ENGINE VEHICLES ONLY
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|
| 02-22-1 |
| • DRIVEABILITY - SURGE/ROLLING IDLE - GEAR DRIVEN SYNCHRONIZERS - INCORRECT INSTALLATION - CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION |
| • ENGINE - GEAR DRIVEN SYNCHRONIZERS - INCORRECT INSTALLATION - CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION
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|
| 02-21-13 |
| • ENGINE - STRAIGHTEDGE PROCEDURE FOR CHECKING CYLINDER HEAD AND BLOCK FLATNESS
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|
| 02-21-11 |
| • RIDE - HARSH RIDE - CAB/BODY OSCILLATION/BOUNCE - HIGHWAY SPEEDS - 4X2 MODELS ONLY
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|
| 02-21-4 |
| • ROOF DITCH MATERIAL CRACKING - SERVICE TIPS
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|
| 02-21-1 |
| • TRANSMISSION - 4R100/E4OD - TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED
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|
| 02-19-3 |
| • DRIVEABILITY - IDLE - HIGH IDLE SPEEDS - THROTTLE STICKS AFTER STEADY STATE DRIVING IN EXTREME COLD AMBIENT TEMPERATURES - VEHICLES BUILT THROUGH 12/31/01 EQUIPPED WITH 4.6L ENGINE |
| • 4.6L - IDLE - HIGH IDLE SPEEDS - THROTTLE STICKS AFTER STEADY STATE DRIVING IN EXTREME COLD AMBIENT TEMPERATURES - VEHICLES BUILT THROUGH 12/31/01 EQUIPPED WITH 4.6L ENGINE
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|
| 02-17-6 |
| • LAMP - BRAKE - INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK
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| 02-16-4 |
| • FUEL SYSTEM - FUEL PUMP "WHINING"/"BUZZING" NOISE COMES THROUGH ENTERTAINMENT OR TWO-WAY RADIO SPEAKER |
| • RADIO - ENTERTAINMENT OR TWO-WAY COMMUNICATION - "WHINING"/"BUZZING" NOISE IN SPEAKERS CAUSED BY FUEL PUMP |
| • NOISE - "WHINING"/"BUZZING" - COMES THROUGH SPEAKERS OF ENTERTAINMENT OR TWO-WAY RADIO
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|
| 02-16-3 |
| • PAINT - NEW POLISHING PRODUCTS - SERVICE PROCEDURES
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|
| 02-12-3 |
| • DRIVEABILITY - ENGINE LACKS POWER WHEN OPERATING IN HIGH AMBIENT TEMPERATURES ABOVE 38C (100F) - VEHICLES EQUIPPED WITH 5.4L ENGINE ONLY |
| • ENGINE - 5.4L - ENGINE LACKS POWER WHEN OPERATING IN HIGH AMBIENT TEMPERATURES ABOVE 38C (100F)
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|
| 02-11-4 |
| • ENGINE - NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS
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|
| 02-10-8 |
| • DRIVEABILITY - 5.4L 2V - IDLE-AIR BYPASS FLOW INDUCED WHISTLE |
| • ENGINE - 5.4L 2V - IDLE-AIR BYPASS FLOW INDUCED WHISTLE |
| • NOISE - IDLE-AIR BYPASS FLOW INDUCED WHISTLE - VEHICLES EQUIPPED WITH 5.4L 2V ENGINE ONLY
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|
| 02-10-4 |
| • DRIVEABILITY - BI-FUEL LPG - CRANK NO START, ROLLING IDLE, SURGING IDLE, AND/OR SURGE AT CRUISE IN LPG MODE WITH ALT FUEL GREEN LIGHT ON
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|
| 02-10-3 |
| • DRIVEABILITY - BI-FUEL CNG - NO START IN CNG MODE WITH ALT FUEL GREEN LIGHT ON
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|
| 02-5-6 |
| • SHEET METAL - PRIMED SERVICE PARTS - PREP PROCEDURE AND MSDS INFORMATION
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|
| 02-4-1 |
| • STEERING - IDLER ARM REPLACEMENT SPECIFICATIONS
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|
| 02-3-5 |
| • BODY - "SQUEAK" OR BIND FROM TAILGATE |
| • NOISE - "SQUEAK" OR BIND FROM TAILGATE
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|
| 02-1-9 |
| • ENGINE - ENGINE OIL - RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS - GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY
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|
| 01-24-6 |
| • ENGINE - ENGINE OIL SYSTEM PRIMING
PROCEDURES - SERVICE TIPS
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|
| 01-23-6 |
| • ENGINE COOLANT - PROPYLENE GLYCOL - FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL |
| • ENGINE COOLANT - PROPYLENE GLYCOL-BASED - FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS
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|
| 01-21-13 |
| • DRIVEABILITY - DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY - STICKING OR BINDING IGNITION LOCK CYLINDER - HIGH EFFORT WHEN TURNING IGNITION SWITCH |
| • ELECTRICAL - STICKING OR BINDING IGNITION LOCK CYLINDER - HIGH EFFORT WHEN TURNING IGNITION SWITCH
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|
| 01-21-5 |
| • IDLE - HIGH IDLE SPEEDS - THROTTLE STICKS AFTER STEADY STATE DRIVING IN EXTREME COLD AMBIENT TEMPERATURES - VEHICLES BUILT THROUGH 11/01/01 EQUIPPED WITH 5.4L ENGINE |
| • ENGINE - 5.4L - PCV SYSTEM ICING - VEHICLES BUILT THROUGH 11/01/01
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|
| 01-20-6 |
| • DRIVEABILITY - BI-FUEL WIRING CONNECTOR CROSS-REFERENCE CHART |
| • ELECTRICAL - BI-FUEL WIRING CONNECTOR CROSS-REFERENCE CHART
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|
| 01-15-6 |
| • CLIMATE CONTROL - REPEAT HEATER CORE
FAILURE
|
| • COOLING SYSTEM - REPEAT HEATER CORE
FAILURE
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|
| 01-10-12 |
| • WIRING - WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE
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|
| 07-1-7 |
| • MERCON® ATF REPLACED BY MERCON® V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS
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|
| 06-26-1 |
| • MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS
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|
| 06-21-19 |
| • HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)
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|
| 06-18-16 |
| • IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES - SERVICE TIP
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|
| 06-15-8 |
| • KEYPAD DIAGNOSTICS - DEALER INSTALLED ACCESSORY
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|
| 06-14-4 |
| • MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.
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