Technical Service Bulletins
Year: 1996 MODEL: F-350 |
|
| 03-21-45 |
| • ENGINE - 7.3L - EXTERNAL OIL LEAK
DIAGNOSIS FOR 7.3L DIT ENGINES
|
|
| 03-21-37 |
| • ROUGH IDLE - NEW TOOL FOR TESTING
ROUGH IDLE - INJECTOR PERFORMANCE ANALYZER - SERVICE
TIP
|
|
| 03-21-31 |
| • ROUGH IDLE - INJECTOR BORE SCUFFING
DURING ENGINE BREAK-IN PERIOD - SERVICE TIP
|
|
| 03-21-28 |
| • COOLING SYSTEM - COOLANT LEAK AT REAR
OIL COOLER HEADER - VEHICLES WITH 7.3L DIT ENGINE -
VEHICLES BUILT FROM 9/1/95 THROUGH 10/31/95
|
|
| 03-21-27 |
| • FUEL SYSTEM - 7.3L DIRECT INJECTION
(DI) TURBO DIESEL - NO RETURN FUEL FLOW TO FUEL TANK -
BEGINNING WITH VEHICLES BUILT 2/9/94
|
| • LOW PERFORMANCE/LACK OF POWER - 7.3L
DIRECT INJECTION (DI) TURBO DIESEL - NO RETURN FUEL
FLOW TO FUEL TANK - BEGINNING WITH VEHICLES BUILT
2/9/94
|
|
| 03-21-26 |
| • NOISE - "MOANING" AT 1500-2000 RPM -
4X4 VEHICLES WITH 7.3L DIT ENGINE
|
|
| 03-21-25 |
| • WIRING - AFTERMARKET WIRING
ALTERATIONS - SERVICE TIP
|
|
| 03-21-23 |
| • DRIVEABILITY - LOW RPM - NO START -
RUNS POORLY - STALL - 7.3L DIT ENGINE
|
|
| 03-21-21 |
| • LEAK - OIL LEAK AT ENGINE VALLEY PAN
AND/OR HIGH PRESSURE OIL PUMP - VEHICLES EQUIPPED WITH
7.3L DIESEL ENGINE
|
|
| 03-21-19 |
| • ENGINE - 7.3L DI - VIBRATION AT
2600-3000 RPM - VEHICLES WITH 4X4
|
| • NOISEVIBRATION - MOANING/VIBRATION AT
2600-3000 RPM - VEHICLES WITH 7.3L DI AND 4X4
|
|
| 03-21-18 |
| • VIBRATION - DRIVELINE
RESONANCE/VIBRATION BETWEEN 1400 AND 2000 RPM WITH
CONVERTER CLUTCH ENGAGED DURING MEDIUM TO HEAVY
THROTTLE CONDITIONS - VEHICLES WITH 7.3L DI TURBO
ENGINE AND TRANSMISSION BUILT PRIOR TO 11/13/95 (5L13)
|
| • TRANSMISSION - E4OD - DRIVELINE
RESONANCE/VIBRATION BETWEEN 1400 AND 2000 RPM WITH
CONVERTER CLUTCH ENGAGED DURING MEDIUM TO HEAVY
THROTTLE CONDITIONS - VEHICLES WITH 7.3L DI TURBO
ENGINE AND TRANSMISSION BUILT PRIOR TO 11/13/95 (5L13)
|
|
| 03-21-17 |
| • AIR CLEANER - DAMAGED AIR FILTER IN
SEVERE DUTY CONDITIONS - VEHICLES WITH 7.3L DIT DIESEL
ENGINE BUILT THROUGH 5/8/96 - SERVICE TIP
|
|
| 03-21-16 |
| • TRANSMISSION - E4OD - HARSH SHIFTS -
7.3L DIESEL BUILT BETWEEN 5/15/96 AND 7/8/96 -
CALIFORNIA CALIBRATION 6-90P-R11 ONLY
|
|
| 03-21-14 |
| • FEAD BELT - WEARS, SHREDS, AND/OR
COMES OFF - VEHICLES WITH 7.3L DIT ENGINE AND 130 AMP
ALTERNATOR BUILT 8/94 THROUGH 5/96
|
|
| 03-21-13 |
| • NOISE - "KNOCKING" SOUND - VEHICLES
WITH 7.3L DIT ENGINE - CALIFORNIA EMISSION VEHICLES
ONLY
|
|
| 03-21-12 |
| • STALL - WHEN REVERSE AND/OR MANUAL LOW
ARE SELECTED - (DTC) P1728 - OVERDRIVE CANCEL LAMP
ILLUMINATED - 7.3L DIT ENGINE - VEHICLES WITH E40D
TRANSMISSION - VEHICLES BUILT PRIOR TO 9/20/95
|
| • TRANSMISSION - E40D - 7.3L DIT ENGINE
- OVERDRIVE CANCEL LAMP ILLUMINATED, (DTC) P1728, AND
WHEN REVERSE AND/OR MANUAL LOW ARE SELECTED - VEHICLES
BUILT PRIOR TO 9/20/95
|
|
| 03-21-11 |
| • HARD START/NO START/LONG CRANK TIME -
F-SERIES BUILT FROM 2/9/94 AND ECONOLINE BUILT FROM
8/94 ALL WITH 7.3L DI TURBO DIESEL
|
|
| 03-21-9 |
| • ENGINE - 7.3L DI TURBO - SEALANT - RTV
- AVAILABILITY OF NEW SEALANT FOR SERVICING 7.3L DI
TURBO ENGINE
|
| • SEALANT - RTV - AVAILABILITY OF NEW
SEALANT FOR SERVICING 7.3L DI TURBO ENGINE
|
|
| 03-21-8 |
| • WATER IN FUEL LAMP - LAMP ILLUMINATED
CONSTANTLY - FUEL DOES NOT DRAIN WHEN FUEL DRAIN VALVE
IS OPENED - VEHICLES WITH 7.3L DI TURBO - SERVICE TIP
|
| • FUEL - FUEL DOES NOT DRAIN OR DRAINS
SLOWLY WHEN FUEL DRAIN VALVE IS OPENED - WATER-IN-FUEL
LAMP ON - VEHICLES WITH 7.3L DI TURBO - SERVICE TIP
|
|
| 03-21-3 |
| • DRIVEABILITY - REDUCED POWER - NO
START - 7.3L D.I. TURBO - IDM MODULE - NO DIAGNOSTIC
TROUBLE CODES
|
|
| 03-21-1 |
| • DRIVEABILITY - LOSS OF POWER - MIL
CODES 128 AND 845 (94 MY) OR P0236 AND P0238 (95-97
MY) - 7.3L DIRECT INJECTION TURBO DIESEL - INCORRECT
MAP SENSOR
|
|
| 03-19-10 |
| • BRAKES - BRAKE PULL - 4X4 F-250/350
AND 4X4 EXCURSION VEHICLES ONLY
|
|
| 03-14-8 |
| • TRANSMISSION - NEW TRANSMISSION COOLER
FLUSHER - SERVICE TIPS
|
|
| 03-10-3 |
| • DRIVEABILITY - BI-FUEL CNG/LPG LOW
FLOW INJECTOR SERVICE KIT WITHOUT COOLANT LOCK-OFF
|
| • DRIVEABILITY - CRANK NO START -
BI-FUEL CNG/LPG VEHICLES - LOW FLOW INJECTOR SERVICE
KIT WITHOUT COOLANT LOCK-OFF
|
|
| 03-10-2 |
| • DRIVEABILITY - COMPRESSED NATURAL GAS
(CNG) - ROUGH IDLE OR NO START WHEN COLD - VEHICLES
EQUIPPED WITH CNG BI-FUEL ENGINE ONLY
|
|
| 02-21-1 |
| • TRANSMISSION - 4R100/E4OD - TORQUE
CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME
DISLODGED
|
|
| 02-17-6 |
| • LAMP - BRAKE - INADVERTENT DISABLING
OF BRAKE SHIFT INTERLOCK
|
|
| 02-16-4 |
| • FUEL SYSTEM - FUEL PUMP
"WHINING"/"BUZZING" NOISE COMES THROUGH ENTERTAINMENT
OR TWO-WAY RADIO SPEAKER
|
| • RADIO - ENTERTAINMENT OR TWO-WAY
COMMUNICATION - "WHINING"/"BUZZING" NOISE IN SPEAKERS
CAUSED BY FUEL PUMP
|
| • NOISE - "WHINING"/"BUZZING" - COMES
THROUGH SPEAKERS OF ENTERTAINMENT OR TWO-WAY RADIO
|
|
| 02-1-9 |
| • ENGINE - ENGINE OIL - RECOMMENDED
APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS -
GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY
|
|
| 01-24-6 |
| • ENGINE - ENGINE OIL SYSTEM PRIMING
PROCEDURES - SERVICE TIPS
|
|
| 01-23-6 |
| • ENGINE COOLANT - PROPYLENE GLYCOL -
FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE
FROM PROPYLENE GLYCOL
|
| • ENGINE COOLANT - PROPYLENE
GLYCOL-BASED - FORD MOTOR COMPANY POSITION ON
PROPYLENE GLYCOL-BASED ENGINE COOLANTS
|
|
| 01-21-4 |
| • DRIVEABILITY - BI-FUEL - LOCK-OFF
SOLENOID AND SOLENOID TANK VALVE COIL RESISTANCE CHART
- SERVICE TIPS
|
|
| 01-15-6 |
| • CLIMATE CONTROL - REPEAT HEATER CORE
FAILURE
|
| • COOLING SYSTEM - REPEAT HEATER CORE
FAILURE
|
|
| 01-15-2 |
| • DRIVEABILITY - BI-FUEL - NO START IN
BI-FUEL MODE - ALT FUEL LIGHT ON - VEHICLES EQUIPPED
WITH BI-FUEL ENGINE ONLY
|
|
| 01-10-12 |
| • WIRING - WIRE HARNESS TERMINAL REPAIR
KIT AND WIRE SPLICE PROCEDURE
|
|
| 01-10-11 |
| • DRIVEABILITY - BI-FUEL COMPONENT
IDENTIFICATION CHART - BI-FUEL ENGINES ONLY
|
|
| 01-10-6 |
| • DRIVEABILITY - BI-FUEL - COMPUVALVE
PRE-REPLACEMENT CHECK LIST - SERVICE TIPS
|
|
| 01-9-7 |
| • DRIVEABILITY - HO2S (HEATED OXYGEN
SENSOR), CATALYST, AND FUEL SYSTEM MONITORS - SERVICE
TIPS - OBD II VEHICLES ONLY
|
|
| 01-7-4 |
| • DRIVEABILITY - BI-FUEL VEHICLE
COMMUNICATION LINK (VCL) AND ALTERNATIVE FUEL CONTROL
MODULE (AFCM) TERMINOLOGY CLARIFICATION - BI-FUEL
VEHICLES ONLY
|
|
| 00-23-10 |
| • TRANSMISSION - FLUID IN-LINE FILTER
KIT - REPEAT REPAIRS OF TRANSMISSION - SERVICE TIPS
|
|
| 00-23-9 |
| • DRIVEABILITY - COMPUVALVE REPLACEMENT
PROCEDURE - SERVICE TIP - BI-FUEL VEHICLES ONLY
|
| • ELECTRICAL - COMPUVALVE REPLACEMENT
PROCEDURE - SERVICE TIP - BI-FUEL VEHICLES ONLY
|
| • ENGINE - COMPUVALVE REPLACEMENT
PROCEDURE - SERVICE TIP - BI-FUEL VEHICLES ONLY
|
|
| 00-13-3 |
| • NGS INFORMATION - NGS TESTER DISPLAYS
FALSE HIGH SPARK ADVANCE READINGS - BI-FUEL VEHICLES
ONLY - SERVICE TIP
|
|
| 99-24-2 |
| • LOCKS - REPLACE AND/OR REPAIR ANY LOCK
COMPONENT - AVAILABILITY OF INDIVIDUAL LOCKS
|
|
| 99-23-6 |
| • TRANSMISSION - 4R100 - FLEXPLATE
REPLACEMENT - VEHICLES WITH 7.3L DIESEL ENGINE -
SERVICE TIP
|
|
| 99-15-2 |
| • TRANSMISSION - NEW TRANSMISSION FLUSH
AND FILL TOOL AVAILABLE THROUGH ROTUNDA
|
|
| 99-11-1 |
| • NOISE - TSB SPECIAL FOR
NOISE/VIBRATION/HARSHNESS
|
| • VIBRATION - TSB SPECIAL FOR
NOISE/VIBRATION/HARSHNESS
|
|
| 99-8-15 |
| • INTERIOR TRIM - DOOR TRIM PANEL
REPLACEMENT - SERVICE TIP
|
|
| 99-6-5 |
| • WINDNOISE - AROUND SIDE DOOR(S) -
SERVICE TIPS
|
|
| 99-4-3 |
| • REPROGRAMMING POWERTRAIN CONTROL
MODULES (PCMS) - OUT-OF-VEHICLE - EEC V VEHICLES ONLY
|
|
| 99-2-3 |
| • WATER LEAKS - WINDSHIELD SEALING -
SERVICE TIP
|
| • WINDSHIELD - SEALING - SERVICE TIP
|
|
| 99-1-10 |
| • ENGINE - NEW DESIGN ENGINE BLOCK FOR
SERVICE - 7.0L AND 7.5L ENGINES
|
|
| 98-26-2 |
| • FUEL - INFORMATION ON GASOLINE - TIPS
TO RESOLVE VOLATILITY RELATED DRIVEABILITY CONCERNS
|
|
| 98-24-6 |
| • ELECTRICAL - NEW TERMINAL GREASE
RELEASED FOR SERVICE
|
|
| 98-23-21 |
| • SUSPENSION - FRONT OR REAR -
SIDE-TO-SIDE LEVELING PROCEDURES AND ATTITUDE SERVICE
KITS FOR F-53 RV BASIC STRIPPED CHASSIS
|
|
| 98-23-14 |
| • FEAD - BELT TENSIONER WEAR - VEHICLES
WITH 7.3L DI TURBO ENGINE
|
|
| 98-23-13 |
| • HESITATION/STUMBLE - POOR SEAL ON
INJECTOR O-RINGS - 7.3L DI TURBO
|
| • IDLE - ROUGH - POOR SEAL ON INJECTOR
O-RINGS - 7.3L DI TURBO
|
| • LACK OF POWER/POOR PERFORMANCE - POOR
SEAL ON INJECTOR O-RINGS - 7.3L DI TURBO
|
| • STALLS - POOR SEAL ON INJECTOR O-RINGS
- 7.3L DI TURBO
|
| • OIL - EXCESSIVE OIL CONSUMPTION - POOR
SEAL ON INJECTOR O-RINGS - 7.3L DI TURBO
|
|
| 98-23-10 |
| • MASS AIR FLOW (MAF) - SENSOR
CONTAMINATION - SERVICE TIP
|
|
| 98-22-6 |
| • MALFUNCTION INDICATOR LAMP (MIL)
ILLUMINATED - DIAGNOSTIC TROUBLE CODE (DTC) P0125 - NO
DRIVEABILITY CONCERNS - VEHICLES WITH 5.0L ENGINE
BUILT THROUGH 8/10/95
|
| • LAMP - MALFUNCTION INDICATOR LAMP
(MIL) ILLUMINATED - DIAGNOSTIC TROUBLE CODE (DTC)
P0125 - NO DRIVEABILITY CONCERNS - VEHICLES WITH 5.0L
ENGINE BUILT THROUGH 8/10/95
|
|
| 98-21-20 |
| • STEERING - STEERING WHEEL ALIGNMENT -
CLEAR VISION - VEHICLES WITH MOTORHOME CHASSIS
|
|
| 98-21-19 |
| • TRANSMISSION - E4OD - ERRATIC 4-3
SHIFT HUNTING - NO 3-4 SHIFT AFTER CRESTING A GRADE -
F-53 MODEL VEHICLES EQUIPPED WITH 7.5L ENGINE
|
|
| 98-21-7 |
| • BRAKES - FLUID ON BRAKE SHOES - REAR
AXLE SEAL LEAK - F-53 MODEL VEHICLES
|
| • AXLE - REAR AXLE SEAL LEAK - F-53
MODEL VEHICLES
|
|
| 98-20-10 |
| • EXHAUST SYSTEM - LOOSE CATALYST OR
MUFFLER HEAT SHIELDS
|
| • NOISE - "BUZZING" OR "RATTLING" -
LOOSE CATALYST OR MUFFLER HEAT SHIELDS
|
|
| 98-16-8 |
| • TRANSMISSION - E4OD/4R100 - 1989-99 -
MAIN CONTROLS, SEPARATOR PLATES AND SEPARATOR PLATE
GASKETS USAGE CHART
|
|
| 98-15-12 |
| • EMISSIONS - AVAILABILITY OF
EVAPORATIVE EMISSION CANISTER COMPONENTS
|
|
| 98-15-8 |
| • STEERING - SHIMMY - DIAGNOSTIC
PROCEDURE - 4X2 AND 4X4 VEHICLES
|
|
| 98-15-6 |
| • EXHAUST - EXHAUST LEAK AT EXHAUST
MANIFOLDS - VEHICLES EQUIPPED WITH 7.0L OR 7.5L ENGINE
|
|
| 98-12-5 |
| • AIR CONDITIONING - FILTERING
REFRIGERANT AFTER A/C COMPRESSOR REPLACEMENT - SERVICE
TIPS
|
|
| 98-9-9 |
| • FUEL INJECTORS - NON-WARRANTY
REIMBURSEMENT TESTING INFORMATION
|
|
| 98-8-10 |
| • TRAILER WIRING - CONVERTING A 4-WAY
TRAILER CONNECTOR SYSTEM TO A 7-WAY HEAVY DUTY SYSTEM
- SERVICE TIP
|
|
| 98-7-4 |
| • LEAKS - OIL - AVAILABILITY OF NEW
SILICONE GASKET AND SEALANT
|
|
| 98-5A-46 |
| • BRAKES - PULL OR DRIFT TO LEFT -
NEGATIVE CASTER SPLIT - RADIUS ARM REPLACEMENT - 4X4
MODELS
|
| • STEERING - PULL OR DRIFT TO LEFT -
NEGATIVE CASTER SPLIT - RADIUS ARM REPLACEMENT - 4X4
MODELS
|
|
| 98-5A-35 |
| • BRAKES - REAR PARKING BRAKE CABLE
BINDS - ALL LISTED VEHICLES BUILT BEFORE 8/20/96 - ALL
CHASSIS CAB VEHICLES ARE EXCLUDED
|
| • VIBRATION/SHUDDER FROM REAR - REAR
BRAKES DRAG DUE TO REAR PARKING BRAKE CABLE BINDING -
ALL LISTED VEHICLES BUILT BEFORE 8/20/96 - ALL CHASSIS
CAB VEHICLES ARE EXCLUDED
|
|
| 98-5A-32 |
| • BRAKES - ON-VEHICLE CALIPER-MOUNT
LATHE MACHINING SETUP PROCEDURES
|
|
| 98-5A-27 |
| • BRAKES - LUBRICANT LEAKING FROM REAR
AXLE SEAL(S) CONTAMINATING BRAKE SHOES - SUB-ZERO
TEMPERATURES - VEHICLES WITH 10.25 INCH RING GEAR
FULL-FLOATING REAR AXLE
|
| • AXLE - LUBRICANT LEAKING FROM REAR
AXLE SEAL(S) - SUB-ZERO TEMPERATURES - VEHICLES WITH
10.25 INCH RING GEAR FULL-FLOATING REAR AXLE
|
|
| 98-5A-25 |
| • BRAKES - REAR VIBRATION/SHUDDER WHEN
APPLYING BRAKES - SERVICE TIPS
|
| • SHUDDER - REAR - WHEN APPLYING BRAKES
- SERVICE TIPS
|
| • VIBRATION - REAR - WHEN APPLYING
BRAKES - SERVICE TIPS
|
|
| 98-5A-24 |
| • BRAKES - REAR - GRABBING AND/OR
"SQUEALING" NOISE DURING FIRST FEW BRAKE APPLICATIONS
AFTER RAINFALL AND/OR WHILE BRAKES ARE COLD - SINGLE
REAR WHEEL (SRW) VEHICLES OVER 8500 LBS GVWR
|
| • NOISE - GRABBING AND/OR "SQUEALING"
NOISE FROM REAR BRAKES DURING FIRST FEW BRAKE
APPLICATIONS AFTER RAINFALL AND/OR WHILE BRAKES ARE
COLD - SINGLE REAR WHEEL (SRW) VEHICLES OVER 8500 LBS
GVWR
|
|
| 98-5A-23 |
| • BRAKES - PULL OR DRIFT - DIAGNOSTIC
AND SERVICE PROCEDURES - 4X2 AND 4X4 MODELS OVER 8500
LBS GVW
|
| • STEERING - PULL OR DRIFT - DIAGNOSTIC
AND SERVICE PROCEDURES - 4X2 AND 4X4 MODELS OVER 8500
LBS GVW
|
|
| 98-5A-13 |
| • BRAKES - DISC BRAKE CALIPER SLIDE
GREASE - NEW SPECIFICATION - SILICONE BRAKE CALIPER
GREASE AND DIELECTRIC COMPOUND ONLY TO BE USED
|
| • BRAKES - DRUM - SHOE-TO-BACKING PLATE
LUBRICATION - NEW LUBRICANT MATERIAL
|
| • BRAKES - PETROLEUM-BASED LUBRICANT MAY
CAUSE SWELLING OF RUBBER PARTS - SERVICE TIP
|
| • LUBRICANT - SILICONE DIELECTRIC
COMPOUND - NEW APPLICATION - SILICONE BRAKE CALIPER
GREASE AND DIELECTRIC COMPOUND
|
|
| 98-5A-11 |
| • BRAKES - ELIMINATION OF SANDING ROTORS
AND DRUMS - SERVICE TIP
|
|
| 98-5A-5 |
| • BRAKES - AVAILABILITY OF HUB-MOUNT
BRAKE ROTOR MACHINING EQUIPMENT
|
| • BRAKE ROTOR MACHINING - AVAILABILITY
OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT
|
|
| 98-5A-4 |
| • BRAKES - PREVENTING BRAKE VIBRATION -
SERVICE TIP
|
| • WHEELS - PROPER LUG TORQUE PROCEDURES
- SERVICE TIP
|
|
| 98-5-2 |
| • TIRE - TIRE COMPANY TELEPHONE NUMBERS
FOR CUSTOMER ASSISTANCE
|
|
| 98-4-19 |
| • LAMP - FLASHING TRANSMISSION CONTROL
INDICATOR LAMP (TCIL) WITH DIAGNOSTIC TROUBLE CODES
(DTCS) 62, 628 AND/OR 1728 STORED IN MEMORY
|
| • TRANSMISSION - E4OD - FLASHING
TRANSMISSION CONTROL INDICATOR LAMP (TCIL) WITH
DIAGNOSTIC TROUBLE CODES (DTCS) 62, 628 AND/OR 1728
STORED IN MEMORY
|
|
| 98-3-18 |
| • DEFROSTER - PERFORMANCE ENHANCEMENT
|
|
| 98-1-15 |
| • FENDERS - RANDOM HAIRLINE CRACKS "STAR
CRACKING" IN REAR SHEET MOLDING COMPOSITE (SMC)
FENDERS - DUAL REAR WHEEL VEHICLES OPERATING IN SEVERE
DUTY CONDITIONS
|
|
| 98-1-13 |
| • BUMPER - RUST STAIN - EDGES OF CENTER
VENT AND FOG LAMP OPENINGS
|
|
| 97-26-18 |
| • ROUGH IDLE - 7.3L DIT - NEW CYLINDER
CONTRIBUTION TEST - SERVICE DIAGNOSTIC TIP
|
|
| 97-24-29 |
| • AXLE - IDENTIFYING FORD DESIGN VS DANA
DESIGN 10.25 INCH RING GEAR AXLES - SERVICE TIP
|
|
| 97-24-23 |
| • STALL - ENGINE STALL DURING
TRANSMISSION ENGAGEMENT - VEHICLES EQUIPPED WITH E4OD
TRANSMISSION
|
| • TRANSMISSION - E4OD - ENGINE STALL
DURING ENGAGEMENT
|
|
| 97-24-21 |
| • IDLE - ROLLING IDLE SPEED - VEHICLES
OVER 8500 LBS EQUIPPED WITH 5.8L ENGINE
|
|
| 97-24-13 |
| • REMOTE KEYLESS ENTRY (RKE) -
DIAGNOSTIC SERVICE TIPS
|
|
| 97-23-9 |
| • FUEL PUMP - AVAILABILITY OF NEW
TURBINE STYLE FUEL PUMP AND SENDER - F SUPER DUTY
MOTORHOME CHASSIS - SERVICE TIP
|
|
| 97-22-17 |
| • CLUTCH - HARD TO DISENGAGE OR FREQUENT
REPLACEMENT OF CLUTCH SLAVE CYLINDER - EARLY WEAR-OUT
OF SLAVE CYLINDER
|
|
| 97-22-12 |
| • AIR CONDITIONING - FACTORY-INSTALLED
A/C PREP PACKAGE - PART IDENTIFICATION, LOCATION AND
WARRANTY COVERAGE - SERVICE TIP
|
|
| 97-22-1 |
| • DELTA PRESSURE FEEDBACK EGR (DPFE) -
DIAGNOSTIC TIPS
|
|
| 97-20-15 |
| • DRIVESHAFT - U-JOINT - AVAILABILITY OF
GREASEABLE SERVICE PARTS
|
| • DRIVESHAFT - U-JOINT - IDENTIFICATION
OF SERVICE PARTS BY MEASUREMENT
|
| • DRIVESHAFT - U-JOINTS - IDENTIFICATION
OF SERVICE PARTS BY MEASUREMENT
|
|
| 97-19-20 |
| • TRANSMISSION - E4OD - MAIN REGULATOR
BOOSTER VALVE AND SLEEVE SERVICE KIT - SERVICE TIP
|
|
| 97-19-11 |
| • COOLING SYSTEM - "ON-VEHICLE" HEATER
CORE PRESSURE TEST REQUIRED FOR WARRANTY CLAIM
|
|
| 97-17-2 |
| • REAR VIEW MIRROR - NEW PROCEDURE FOR
PREFERRED REATTACHMENT METHOD
|
|
| 97-17-1 |
| • BODY - SHEET MOLDING COMPOSITE (SMC) -
HOOD/FENDER/DECKLID/LIFTGATE - SMALL COSMETIC DAMAGE
REPAIR SERVICE TIP
|
|
| 97-15A-1 |
| • 7.3L DI TURBO POWERSTROKE DIESEL
ENGINE
|
|
| 97-15-5 |
| • AIR CONDITIONING - OIL REFILL CAPACITY
CHART - SERVICE TIP
|
|
| 97-13-22 |
| • NOISE/VIBRATION - WHEN DRIVING IN 4X2
MODE WITH HUBS LOCKED - 4X4 MODELS
|
| • DRIVELINE - VIBRATION/NOISE - WHEN
DRIVING IN 4X2 MODE WITH HUBS LOCKED - 4X4 MODELS
|
|
| 97-12-13 |
| • TRANSMISSION - C6, E4OD, AOD, 4R70W -
LOW TRANSMISSION FLUID LEVEL AND/OR SHIFT AND/OR
ENGAGEMENT CONCERNS - 4X4 AND AWD VEHICLES ONLY
|
|
| 97-11-11 |
| • TRANSMISSION - 4R70W - ERRATIC OR
PROLONGED 1-2 SHIFT
|
| • TRANSMISSION - AODE - ERRATIC OR
PROLONGED 1-2 SHIFT
|
|
| 97-10-5 |
| • AIR CONDITIONING - COMPRESSOR FAILURE
- INSUFFICIENT AMOUNT OF REFRIGERANT OIL
|
| • AIR CONDITIONING - LACK OF COOLING -
INSUFFICIENT AMOUNT OF REFRIGERANT OIL MAY CAUSE
COMPRESSOR FAILURE
|
|
| 97-9-15 |
| • NO START - INOPERATIVE FUEL PUMP -
VEHICLES BUILT THROUGH 12/12/96
|
| • GAUGES - FUEL GAUGE INOPERATIVE -
VEHICLES BUILT THROUGH 12/12/96
|
|
| 97-9-8 |
| • POWERTRAIN CONTROL MODULE - REPROGRAM
POWERTRAIN CONTROL MODULE (PCM) - SERVICE PROCEDURES -
SERVICE TIP
|
|
| 97-9-5 |
| • LONG CRANK - STICKING IDLE AIR CONTROL
(IAC) VALVE - VEHICLES BUILT FROM 11/1/94 THROUGH
3/30/96
|
| • STALL - AFTER STARTING WHEN ENGINE
ALLOWED TO SOAK FROM 1-4 HOURS - STICKING IDLE AIR
CONTROL (IAC) VALVE - VEHICLES BUILT FROM 11/1/94
THROUGH 3/30/96
|
|
| 97-8-6 |
| • MALFUNCTION INDICATOR LAMP (MIL) -
DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302,
P0303, P0304, P0305, P0306, P0307, AND/OR P0308 STORED
IN MEMORY
|
| • LAMP - MALFUNCTION INDICATOR LAMP
(MIL) ILLUMINATES - DIAGNOSTIC TROUBLE CODES (DTCS)
P0300, P0301, P0302, P0303, P0304, P0305, P0306,
P0307, AND/OR P0308 STORED IN MEMORY
|
|
| 97-7-8 |
| • HEADLAMP - HEADLAMP HOUSING MELTS -
AMBULANCE AND EMERGENCY VEHICLES ONLY
|
|
| 97-6-29 |
| • TRANSMISSION - E4OD - HARSH/DELAYED
2-3 UPSHIFTS - VEHICLES WITH 7.3L DIESEL AND 49-STATE
CALIBRATION - F-SERIES BUILT THROUGH 2/3/97 AND ALL
1996 E-350
|
|
| 97-6-28 |
| • NOISE - "RATCHETING" - FRONT AXLE -
4X4 - SELF-ENGAGEMENT OF AUTOMATIC HUB LOCKS - BRONCO,
F-150 AND F-250 UNDER 8500# GVW
|
| • AXLE - 4X4 - "RATCHETING" NOISE -
SELF-ENGAGEMENT OF AUTOMATIC HUB LOCKS - BRONCO, F-150
AND F-250 UNDER 8500# GVW
|
|
| 97-6-27 |
| • NOISE - "RATCHETING" - FRONT AXLE -
4X4 - SELF-ENGAGEMENT OF AUTOMATIC HUB LOCKS - F-250
AND F-350 OVER 8500# GVW
|
| • AXLE - 4X4 - "RATCHETING" NOISE -
SELF-ENGAGEMENT OF AUTOMATIC HUB LOCKS - F-250 AND
F-350 OVER 8500# GVW
|
|
| 97-6-17 |
| • STEERING - HIGH EFFORT DURING HIGHWAY
DRIVING - F SUPER DUTY MOTORHOME CHASSIS VEHICLES
BUILT FROM 7/1/93 THROUGH 8/9/96
|
|
| 97-5-15 |
| • SPEEDOMETER - SPEEDOMETER/ODOMETER
INOPERATIVE/ERRATIC AND/OR HARSH TRANSMISSION SHIFTS -
F-53 CLASS "A" F-SUPER DUTY MOTORHOME CHASSIS
|
|
| 97-4-8 |
| • ACCESSORY DRIVE BELTS - FEAD BELT
COMES OFF - VEHICLES WITH 4.9L ENGINE
|
|
| 97-4-7 |
| • FRAME - RIVET REPLACEMENT WITH BOLTS -
SERVICE TIPS
|
|
| 97-3-10 |
| • FRAME - "POPPING/CREAKING" - FASTENER
REPLACEMENT
|
| • NOISE - "POPPING/CREAKING" - FRONT
FRAME OR SUSPENSION BRACKETS
|
|
| 97-3-5 |
| • AIR CONDITIONING - R-134A TRACER DYE
INSTALLED IN A/C SYSTEM AND THREE O-RING SPRING LOCK
COUPLERS - SERVICE TIP
|
|
| 97-2-15 |
| • ENGINE - 6.9L DIESEL - DIAGNOSTIC
GUIDE
|
| • ENGINE - 7.3L DI TURBO DIESEL -
DIAGNOSTIC GUIDE
|
| • ENGINE - 7.3L IDI DIESEL - DIAGNOSTIC
GUIDE
|
| • ENGINE - 7.3L IDI TURBO DIESEL -
DIAGNOSTIC GUIDE
|
|
| 97-2-6 |
| • MALFUNCTION INDICATOR LAMP (MIL)
ILLUMINATED - GASEOUS FUEL PREP (GFP) VEHICLES -
POWERTRAIN CONTROL MODULE (PCM) REPROGRAMMING REQUIRED
- VEHICLES WITH 2.0L OR 4.9L ENGINE
|
| • LAMP - MALFUNCTION INDICATOR LAMP
(MIL) ILLUMINATED - GASEOUS FUEL PREP (GFP) VEHICLES -
POWERTRAIN CONTROL MODULE (PCM) REPROGRAMMING REQUIRED
- VEHICLES WITH 2.0L OR 4.9L ENGINE
|
|
| 97-1-14 |
| • ENGINE COMPARTMENT NOISE - "BUZZING OR
KNOCKING" - RIGHT FRONT OF ENGINE - AFTER STARTING -
4.9L ENGINES - F-SERIES BUILT FROM 8/1/94 THROUGH
10/15/95 - ECONOLINE BUILT FROM 8/15/94 THROUGH
10/15/95
|
| • NOISE - "BUZZING OR KNOCKING" - RIGHT
FRONT OF ENGINE - AFTER STARTING - 4.9L ENGINES -
F-SERIES BUILT FROM 8/1/94 THROUGH 10/15/95 -
ECONOLINE BUILT FROM 8/15/94 THROUGH 10/15/95
|
|
| 96-26-12 |
| • TRANSAXLE - TORQUE CONVERTER
REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE
COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP
|
| • TRANSMISSION - TORQUE CONVERTER
REPLACEMENT GUIDELINES AND TORQUE
CONVERTER/TRANSMISSION COOLING SYSTEM CLEANING
PROCEDURES - SERVICE TIP
|
|
| 96-25-21 |
| • STEERING - "CLUNK" NOISE FROM STEERING
COLUMN ON ACCELERATING AND BRAKING
|
| • NOISE - "CLUNK" - FROM STEERING COLUMN
ON ACCELERATING AND BRAKING
|
|
| 96-24-18 |
| • TRANSMISSION - E4OD - REVISED DESIGN
FORWARD PLANET THRUST WASHER - SERVICE TIP
|
|
| 96-24-9 |
| • TORQUE CONVERTER - LEAK TEST PROCEDURE
- SERVICE TIP
|
|
| 96-24-6 |
| • WIRING - ELECTRICAL DIODE
IDENTIFICATION AND SERVICE REPLACEMENTS
|
|
| 96-23-20 |
| • DRIVELINE - "CLUNKING" OR "GRUNTING"
NOISE DURING ACCELERATION OR STOPPING - 4X4 - 1992-96
F-150/F-250 UNDER 8500 GROSS VEHICLE WEIGHT (GVW) AND
1992-95 F-250/F-350 OVER 8500 GVW
|
|
| 96-23-16 |
| • FRONT SUSPENSION - LOW IN FRONT/STRIKE
THROUGH ON BUMPS - F-350 4X4 EXCEPT MONOBEAM AND F-250
4X4 OVER 8500 GROSS VEHICLE WEIGHT
|
|
| 96-23-15 |
| • SUSPENSION - EARLY BALL JOINT WEAR -
"CLUNK" FROM FRONT END
|
| • NOISE - "CLUNKING" NOISE FROM BALL
JOINTS - EARLY BALL JOINT WEAR
|
|
| 96-23-1 |
| • STEERING - "CLICKING" NOISE HEARD WHEN
TURNING STEERING WHEEL
|
| • NOISE - "CLICKING" SOUND HEARD WHEN
TURNING STEERING WHEEL
|
|
| 96-22-1 |
| • WINDSHIELD AND INTERIOR GLASS -
FOG/FILM
|
|
| 96-21-17 |
| • TRANSMISSION - E4OD - UNIQUE OVERDRIVE
RING GEAR, ONE-WAY CLUTCH RETAINING RING AND SHAFT
RETAINING RING - SERVICE TIP
|
|
| 96-21-15 |
| • TRANSMISSION - E4OD - NEW DESIGN
OVERDRIVE CLUTCH PISTON ASSEMBLY FOR SOME 1996-97
VEHICLES - VEHICLES BUILT FROM 12/5/95 THROUGH 6/15/96
|
|
| 96-21-11 |
| • PROGRAMMABLE SPEEDOMETER/ODOMETER
MODULE - POINTER WAVER - SERVICE TIP
|
| • SPEEDOMETER - PROGRAMMABLE
SPEEDOMETER/ODOMETER MODULE - POINTER WAVER - SERVICE
TIP
|
|
| 96-20-13 |
| • STEERING - WANDER, SHIMMY, DRIFT/PULL,
ALIGNMENT AND/OR "POP/CLUNK" NOISE IN FRONT AXLE -
F-250 4X4 VEHICLES ONLY
|
| • NOISE - "POP/CLUNK" FROM FRONT AXLE
AREA - F-250 4X4 VEHICLES ONLY
|
|
| 96-20-8 |
| • AIR CONDITIONING - NEW O-RING
APPLICATIONS - THICKER O-RINGS FOR SPRING LOCK
FITTINGS - SERVICE TIP
|
| • AIR CONDITIONING - SPRING LOCK
COUPLING CLEANING PROCEDURE - SERVICE TIP
|
|
| 96-20-7 |
| • AIR CONDITIONING - NEW O-RING
AVAILABILITY AND APPLICATIONS - SERVICE TIP
|
|
| 96-17-16 |
| • BUMPER - FRONT - PREMATURE SIGNS OF
WEAR AND/OR CHROME CRACKING - VEHICLES BUILT THROUGH
2/11/96
|
|
| 96-15-13 |
| • MALFUNCTION INDICATOR LAMP (MIL)
ILLUMINATION - DIAGNOSTIC TROUBLE CODE (DTC) P0420 -
NO DRIVEABILITY CONCERNS - VEHICLES WITH 5.0L ENGINE
|
| • LAMP - MALFUNCTION INDICATOR LAMP
(MIL) ILLUMINATED - DIAGNOSTIC TROUBLE CODE (DTC)
P0420 - NO DRIVEABILITY CONCERNS - VEHICLES WITH 5.0L
ENGINE
|
| • POWERTRAIN CONTROL MODULE (PCM) -
REPROGRAM OR REPLACE - AFFECTED CALIBRATIONS:
6-54K-R06, 6-54E-R10, 6-54J-R11, 6-54M-R11, 6-53F-R10,
6-53E-R10, 6-53G-R10 - VEHICLES WITH 5.0L ENGINE
|
|
| 96-15-6 |
| • AIR CONDITIONING - FILTERING
REFRIGERANT - SYSTEM FLUSHING - TRACER DYE - LEAK
TESTING - O-RING TOOL - TSB REPUBLICATION TO INCLUDE
LATEST MODEL YEAR
|
|
| 96-14-21 |
| • FEAD - "MOAN/WHINE" COMING FROM FRONT
OF ENGINE AT IDLE - VEHICLES BUILT FROM 6/95 THROUGH
6/96 WITH 4.9L ENGINE
|
| • NOISE - "MOAN/WHINE" COMING FROM FRONT
OF ENGINE AT IDLE - VEHICLES BUILT FROM 6/95 THROUGH
6/96 WITH 4.9L ENGINE
|
|
| 96-12-12 |
| • BODY - TAILGATE - "CHUCKING" OR
"SQUEAK" AND/OR "RATTLE" WHEN GOING OVER BUMPS
|
| • NOISE - "CHUCKING" OR "SQUEAK" AND/OR
"RATTLE" WHEN GOING OVER BUMPS
|
|
| 96-12-9 |
| • NOISE - "CHATTER" DURING TIGHT TURNS
OR TURNS AFTER AN EXTENDED PERIOD OF HIGHWAY DRIVING -
TRACTION-LOK DIFFERENTIAL - 7.5 AND 8.8 INCH RING GEAR
REAR AXLES
|
| • AXLE - NEW SERVICE KIT AVAILABLE FOR
TRACTION-LOK DIFFERENTIAL - 7.5 AND 8.8 INCH RING GEAR
|
| • AXLE - TRACTION-LOK DIFFERENTIAL - 7.5
AND 8.8 INCH RING GEAR - "CHATTER" NOISE DURING TIGHT
TURNS OR TURNS AFTER AN EXTENDED PERIOD OF HIGHWAY
DRIVING
|
|
| 96-11-13 |
| • ENGINE - 7.3L DIT - 1996 ENGINE
CONTENT REVISIONS - SERVICE TIP
|
|
| 96-11-9 |
| • MALFUNCTION INDICATOR LAMP (MIL)
ILLUMINATED - CODE P1411 STORED IN MEMORY - VEHICLES
BUILT THROUGH 12/1/95 - CALIFORNIA EMISSION VEHICLES
ONLY
|
| • LAMP - MALFUNCTION INDICATOR LAMP
(MIL) ILLUMINATED - CODE P1411 STORED IN MEMORY -
VEHICLES WITH 7.5L ENGINE AND BUILT THROUGH 12/1/95 -
CALIFORNIA EMISSION VEHICLES ONLY
|
|
| 96-11-4 |
| • TRIM - EXTERIOR - CENTER WHEEL
ORNAMENT FALLING OFF - VEHICLES BUILT THROUGH 12/8/95
WITH 16 INCH WHEELS
|
| • WHEELS - CENTER WHEEL ORNAMENT FALLING
OFF - VEHICLES BUILT THROUGH 12/8/95 WITH 16 INCH
WHEELS
|
|
| 96-11-1 |
| • LOCKS - INTRODUCTION OF NEW LOCK
DESIGN - SERVICE TIP
|
|
| 96-10-7 |
| • FUEL - CALIFORNIA REFORMULATED
GASOLINE (CARFG) - SERVICE TIP
|
|
| 96-10-6 |
| • NEW GENERATION STAR (NGS) TESTER -
INCORRECT INFORMATION DISPLAYED DURING DIAGNOSTIC
MONITORING TEST RESULTS - VEHICLES WITH ON-BOARD
DIAGNOSTICS (OBD) II
|
|
| 96-8-13 |
| • AIR CONDITIONING - INSUFFICIENT
COOLING - BLEND DOOR NOT TRAVELING TO FULL COOL
POSITION - VEHICLES BUILT FROM 2/5/96 THROUGH 2/14/96
|
|
| 96-7-28 |
| • TRANSMISSION - E4OD - REVERSE CLUTCH
PISTON AND PISTON SEAL USAGE - SERVICE TIP
|
|
| 96-7-27 |
| • ENGINE NOISE - "KNOCKING" SOUND - 5.8L
- SECONDARY AIR INJECTION (AIR) PUMP
|
| • NOISE - "KNOCKING" SOUND - 5.8L -
SECONDARY AIR INJECTION (AIR) PUMP
|
|
| 96-7-15 |
| • LOCKS - NEW DESIGN LOCKSETS HAVE BEEN
INSTALLED ON CERTAIN TRIAL VEHICLES - LIGHT AND HEAVY
TRUCK VEHICLES REFERENCED - SERVICE TIP
|
|
| 96-7-11 |
| • TRANSMISSION - 4R70W - SPECIAL
SELECTION PROCEDURE FOR LOW SERVO PISTON - SERVICE TIP
|
| • TRANSMISSION - 4R70W - UNIQUE CASE
WITH LOW/REVERSE SPACER - SERVICE TIP
|
|
| 96-6-9 |
| • MALFUNCTION INDICATOR LAMP (MIL)
ILLUMINATION - CODE P1742 STORED IN MEMORY - NO
DRIVEABILITY CONCERNS PRESENT - VEHICLES WITH E4OD
TRANSMISSIONS BUILT THROUGH 10/15/95
|
| • LAMP - MALFUNCTION INDICATOR LAMP
(MIL) ILLUMINATION - CODE P1742 STORED IN MEMORY - NO
DRIVEABILITY CONCERNS PRESENT - VEHICLES WITH E4OD
TRANSMISSION BUILT THROUGH 10/15/95
|
|
| 96-6-5 |
| • TRANSMISSION - 4R70W - #9 THRUST
BEARING - SERVICE TIP
|
|
| 96-5-17 |
| • ENGINE - 4.9L/5.0L/5.8L - "HOOTING"
NOISE FROM ENGINE COMPARTMENT - VEHICLES BUILT THROUGH
10/15/95
|
| • NOISE - "HOOTING" FROM ENGINE
COMPARTMENT - VEHICLES WITH 4.9L/5.0L/5.8L ENGINE
BUILT THROUGH 10/15/95
|
|
| 96-5-16 |
| • MALFUNCTION INDICATOR LAMP (MIL)
ILLUMINATION - CODE P1742 STORED IN MEMORY - NO
DRIVEABILITY CONCERNS PRESENT - VEHICLES WITH E4OD
TRANSMISSION BUILT THROUGH 10/15/95
|
| • LAMP - MALFUNCTION INDICATOR LAMP
(MIL) ILLUMINATION - CODE P1742 STORED IN MEMORY - NO
DRIVEABILITY CONCERNS PRESENT - VEHICLES WITH E4OD
TRANSMISSION BUILT THROUGH 10/15/95
|
|
| 96-3-22 |
| • TRANSMISSION - E4OD - NEW DESIGN
ELASTOMERIC GASKETS FOR MAIN CONTROL COVER AND BOTTOM
PAN
|
|
| 96-2-4 |
| • AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) - SNOWPLOWING WITH F-150 REGULAR CAB 4X4
VEHICLES
|
| • SNOWPLOWING WITH F-150 REGULAR CAB 4X4
VEHICLES EQUIPPED WITH AIR BAG SUPPLEMENTAL RESTRAINT
SYSTEM (SRS) - GENERAL INFORMATION
|
|
| 95-25-13 |
| • TRANSMISSION - E4OD - DIRECT CLUTCH
PLATE USAGE CHART - SERVICE TIP
|
|
| 95-24-7 |
| • WINDSHIELD WIPERS - WASHER FLUID
RESERVOIR LOOSE - VEHICLES BUILT THROUGH 8/12/95
|
| • COOLING SYSTEM - COOLANT RECOVERY
RESERVOIR LOOSE - VEHICLES BUILT THROUGH 8/12/95
|
|
| 95-24-4 |
| • DOOR - REPLACEMENT DOOR HAS LOOSE
FITTING DOOR LOCK CYLINDER - SERVICE TIP
|
| • LOCK - LOOSE FITTING DOOR LOCK
CYLINDER - SERVICE TIP
|
|
| 95-23-14 |
| • TRANSMISSION - E4OD - NEW DESIGN
INTERMEDIATE BAND APPLY SERVO ASSEMBLY
|
|
| 95-23-1 |
| • PAINT - 1996 COLOR CHART - AFTERMARKET
SUPPLIER CROSS-REFERENCE LIST
|
|
| 95-21-1 |
| • SUPPLEMENTAL RESTRAINT SYSTEM - AIR
BAG MODULES - DISCOLORED OR MARRED COVERS - PAINTING
RESTRICTIONS
|
|
| 95-19-8 |
| • TRANSMISSION - 4R70W - ENGINE IN
LIMITED OPERATING STRATEGY WHEN TRANSMISSION TESTER IS
USED - SERVICE TIP
|
|
| 95-18-4 |
| • AIR CONDITIONING - FORD APPROVED
FLUSHING PROCEDURES - SERVICE TIP
|
|
| 95-6-16 |
| • COOLING SYSTEM - LEAKING RADIATOR HOSE
JOINT - 4.9L/5.0L/5.8L/7.3L DIT/7.5L - UPGRADED HOSE
CLAMPS
|
| • LEAKS - COOLANT - 4.9L/5.0L/5.8L/7.3L
DIT/7.5L - RADIATOR HOSE JOINT - UPGRADED HOSE CLAMPS
|
|
