#6  
Old 09-15-2006, 12:18 PM
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Cuda_jim
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Join Date: Oct 2003
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I am trying to get some picts for you.
Here's the written instructions From the factory manual:

Removal

Remove the engine cover.

Remove the turbocharger heat shield.

Remove the Marmon clamp from the turbocharger exhaust outlet.

Raise the vehicle on a hoist. For additional information, refer to Section 100-02 .

Remove the turbocharger exhaust outlet pipe.
Lower the vehicle.

Remove the rear engine lifting eye.

Remove the air inlet hose (elbow) from the turbocharger.

Loosen the two upper hose clamps where the compressor manifold splits to the intake manifold and the Marmon ring retaining the compressor manifold to the turbocharger. Remove the compressor manifold and discard the O-ring from the turbocharger.

Remove the two bolts and two nuts retaining the exhaust inlet adapter to the turbocharger.

NOTE: The right rear bolt cannot be completely removed until the assembly is lifted up.

Remove the four bolts retaining the turbocharger pedestal assembly to the cylinder block. Disconnect the electrical connector from the turbocharger and remove the turbocharger pedestal assembly.

CAUTION: Take necessary precautions to prevent any foreign material from entering the oil galleys and the exhaust inlet adapter.

Remove and discard the oil galley O-rings and the exhaust inlet adapter gasket.


Clean the oil galley ports on the engine block and turbocharger. Clean the exhaust inlet adapter and turbocharger gasket surfaces. Inspect the O-ring areas of the compressor manifold and turbocharger. Clean if necessary.

Installation

Install new oil galley O-rings (lubricated with engine oil) and a new exhaust inlet adapter gasket.

NOTE: To install the right rear bolt, lift the assembly up until the bolt drops into place.

Install the turbocharger assembly and connect the turbocharger electrical connector. Tighten the pedestal bolts to 24 Nm (18 lb-ft).

Install the compressor manifold (with a new O-ring) to the turbocharger. Securely tighten the hose clamps and the Marmon ring.

Install the air inlet hose (elbow) and securely tighten the clamps.
Install the two bolts and two nuts to the exhaust inlet adapter. Tighten the retainers to 49 Nm (36 lb-ft).

Install the engine lifting eye and tighten the bolts to 32 Nm (24 lb-ft).
Raise the vehicle.

Install the turbocharger exhaust outlet pipe. (Do not tighten the nuts at this time).

Lower the vehicle.

Install the Marmon clamp to the turbocharger exhaust outlet.
Raise the vehicle.

Tighten the turbocharger exhaust outlet pipe nuts to 49 Nm (36 lb-ft).
Lower the vehicle.

Install the turbocharger heat shield and securely tighten the bolts.
Start the engine and check for leaks.

Install the engine cover.