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-   -   Gear Box & Hose Replacement for Dummies (https://www.ford-trucks.com/forums/1207986-gear-box-and-hose-replacement-for-dummies.html)

wpnaes 01-09-2013 10:47 PM

3 Attachment(s)
A few more pic's from Day 2...

Pic 2 - while you're in the neighborhood, check the 2 smaller radatior hoses to the oil filter, mine's gettin' thin where they rest on the engine cross member.

Pic 3 is the crux move; balance the box in one hand while lining up the bolt in t'other; either a forearm building exercise or profanity prelim!

EXv10 01-09-2013 11:33 PM

Wow, that steering box was an ambitious undertaking. Another great write-up and you got a spot in the Tech folder! Amazing, and tribute to all women. :-X22

sammie0126 01-10-2013 05:45 AM


Originally Posted by EXv10 (Post 12696198)
Wow, that steering box was an ambitious undertaking. Another great write-up and you got a spot in the Tech folder! Amazing, and tribute to all women. :-X22

Thanks Brent, it was a long week with that thing and the wheel bearings a few days later but as well worth the effort.

Tom 03-06-2013 09:30 PM

Just a BUMP for those of us who participated in the latest group buy. Mine should be here this weekend! :-jammin

sammie0126 03-07-2013 05:43 AM

Just thought I would add the post numbers since this thread covers gas engines, differences in the install for diesels and another follow up post or two on things not covered in the original post (like pulling the pitman arm). Good luck everyone with your installs.

Gas Engines - post 1
Diesel Engine differences - post 17
Removing Pitman arm - post 28

Apocalypse 03-07-2013 08:51 AM

Can't add to the rep., but had to try ;)

EXv10 03-07-2013 01:42 PM


Originally Posted by Apocalypse (Post 12921364)
Can't add to the rep., but had to try ;)

Me too but she sure knocked it out of the park.

EXv10 03-07-2013 01:45 PM


Originally Posted by sammie0126 (Post 12920872)
Just thought I would add the post numbers since this thread covers gas engines, differences in the install for diesels and another follow up post or two on things not covered in the original post (like pulling the pitman arm). Good luck everyone with your installs.

Gas Engines - post 1
Diesel Engine differences - post 17
Removing Pitman arm - post 28

Sammie; careful with those tight fittings in the future, it's easy to round them off and then it's "break out the vice grips". They have fitting wrenches that grab more of the fitting and never round it off.

sammie0126 03-07-2013 05:01 PM


Originally Posted by Apocalypse (Post 12921364)
Can't add to the rep., but had to try ;)

'

Originally Posted by EXv10 (Post 12922362)
Me too but she sure knocked it out of the park.

Well thanks anyway!


Originally Posted by EXv10 (Post 12922367)
Sammie; careful with those tight fittings in the future, it's easy to round them off and then it's "break out the vice grips". They have fitting wrenches that grab more of the fitting and never round it off.

Ok Brent - I've slept since then and don't know what you mean. The bolts that screamed all the way out? If so - lesson learned! I have rounded off more nuts and bought more pairs of vice grips in the last year than I care to admit. I have like 6 different sizes of vice grips. Just ordered a set of SAE and Metric ratchet wrenches today - to hopefully get my exhaust heat shields off intact when I do the manifolds and exhaust here in a few weeks. But probably wishful thinking - sure I will be at the hardware store buying some new bolts/nut after I give up and hack them off with the cutting wheel.

jh818 03-07-2013 09:28 PM

Is this only for 4WD? Or is it the same for 2WD?

Immortal_Ben 03-07-2013 09:42 PM

You know, when I rescued my Ex from the clutches of my sister-in-law, I had to replace the steering box just to get the truck off the side of their driveway. The output shaft from the gear box had sheared off just ahead of the pitman arm. Nobody at the stealership had ever seen that one before.

Had to replace gear box and pitman arm, because nobody could press the broken shaft piece out of the pitman arm.

Outstanding write-up, by the way.

sammie0126 03-07-2013 11:08 PM


Originally Posted by jh818 (Post 12924221)
Is this only for 4WD? Or is it the same for 2WD?

Mine is a 4x4, and honestly never been under 2WD excursion so I'm not sure what the setup is with steering. 2WD guys - bump can anyone answer that question?


Originally Posted by Immortal_Ben (Post 12924295)
You know, when I rescued my Ex from the clutches of my sister-in-law, I had to replace the steering box just to get the truck off the side of their driveway. The output shaft from the gear box had sheared off just ahead of the pitman arm. Nobody at the stealership had ever seen that one before.

Had to replace gear box and pitman arm, because nobody could press the broken shaft piece out of the pitman arm.

Outstanding write-up, by the way.

Thank you - it kind of got drug up from the recesses of a few months back because of the latest Redhead group buy. Was so glad to see that rusted hunk of dung off my truck!!! If I didn't have to send it back for my core refund I'd have used it for a boat anchor. Itching for this weather to break so I can start cutting my exhaust off.....you get your banks kit?

EXv10 03-08-2013 12:33 AM


Originally Posted by sammie0126 (Post 12922913)
'


Well thanks anyway!



Ok Brent - I've slept since then and don't know what you mean. The bolts that screamed all the way out? If so - lesson learned! I have rounded off more nuts and bought more pairs of vice grips in the last year than I care to admit. I have like 6 different sizes of vice grips. Just ordered a set of SAE and Metric ratchet wrenches today - to hopefully get my exhaust heat shields off intact when I do the manifolds and exhaust here in a few weeks. But probably wishful thinking - sure I will be at the hardware store buying some new bolts/nut after I give up and hack them off with the cutting wheel.

A wrench like this;
http://www.2carpros.com/images/artic...e_wrenches.jpg

Stewart_H 03-08-2013 01:19 AM


Originally Posted by EXv10 (Post 12922367)
They have fitting wrenches that grab more of the fitting and never round it off.


Originally Posted by EXv10 (Post 12924746)
A wrench like this;

I've always referred to them as a flare nut wrench. I've never heard them called by that name. Gonna have to remember that one.

Stewart

sammie0126 03-08-2013 05:40 AM

Ordered two of these yesterday one Metric one SAE
6 Piece Ratcheting Flex Flare Nut Wrench Set - Metric

http://ecx.images-amazon.com/images/I/31FiDduPhNL.jpg


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