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4 bent intake pushrods 4.9 300 inline 6cyl

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  #16  
Old 09-17-2010, 11:11 PM
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The distributor rotor could have changed position if the round plate with the timing cut outs has moved on the distributor drive shaft.

The plate that rotates the rotor is splined/knurled to the distributor shaft.

I installed a rebuilt distributor in a 300 six that ran fine for a couple of months. One day
the engine wouldn't start. I noticed with the distributor cap off, the rotor was spinning/moving erratically.
The plate that spins the rotor was loose on the distributor drive shaft.

 
  #17  
Old 09-18-2010, 04:49 PM
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I'll throw in my 0.02 USD worth-

For what it's worth, sounds to me like the head gasket was blown by a huge load of starting fluid and the bent pushrods caused by an enormous over-rev when the motor came to life on that same starting fluid.

I will not use that cr@p on a motor-"Death in a can" is what my brother calls it. He has seen more than a few diesels killed by an over-application of ether.

I won't gander a guess at the dizzy problem-are you sure the idiot buyer didn't wrench it around, trying to get the motor to light?

This is why I never let a buyer twiddle with a motor before I have cash in hand. "You broke it, you bought it". I had to rebuild an IHC SV 345 V8 when a buyer brought his own can of starting fluid that my wife didn't know about- both head gaskets were blown and the motor still stank of ether when I got home a half-hour later.

Hope you get the beast put back together.

Ray
 
  #18  
Old 09-22-2010, 06:45 PM
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UPDATE>>>PLEASE HELP!!! PLEASE...

ok...we had the head checked..thats what the mechanic said...had one cracked valve guide?? head was slightly warped...had a bunch of stuck valves...they said they had to hit them with a hammer to get them to move?? resurfaced the head and took extra off the ends to get the head true...put it all back together...new pushrods & gaskets..the whole nine yards..all felpro..tourqued it all to specs...put the dist. in with the rotor pointing to the #1 cyl...#1 piston at TDC 100% for sure, as engine had not been moved from when having the head off..timing dots lined up before timing cover reinstalled..all was correct...we check double checked,triple checked...we even checked the compression right before firing it up after the headgasket and pushrod repair...all cyl had around 110 to 115 lbs of pressure...

went to fire it and it wouldnt start and still seemed out of time(a few small pops and backfires), even though we put the dist back to where it was supposed to go according to all manuals Ive read online and in books....so we took dist out and put it back a tooth off like it was in the beginning and it fired right up...we still dont understand why its pointing to the drivers side headlight and running??? the firing order/timing mark is correct.....

well it started fine after moving dist one tooth..timed it by ear...had a slight miss still...like a plug wire or bad spark plug, but it was running fairly good...ok...we turned it off and restarted it many times within an hour...each time it fired right up with a touch of the key...we got it figured out and fixed, FINALLY???

NOT QUITE?!?!?!?!?

well went out this morning and went to start it and drive around and it was like it had started all over again, back to the beginning...it sounded weird right away when it turned over the 1st time...like no compression??? wouldnt hit a lick..didnt even fire one time...but it ran great when we shut it off last night??...I was freakin sick!!!.I went right away to check compression, as this is what it sounded like when we 1st starting working on this piece of $&!#...#1=0, #2=0, #3=0, #4=0, #5=120 and #6 had 150lbs???? how could this be??? especially the 150 reading?? took off the valve cover again to find 2 brand new intake side pushrods on the side of the #2 & #3 rockers and a few more intake side pushrods that were bent but not out of the rockers YET!

Mechanic brought his Father...oldschool retired mechanic...he thinks it was the oil not pumping enough..no oil getting to the lifters or rockers...the oil pump may have dried up while sitting for the past 2 years??? (but the rockers had plenty of oil on them as well did the inside of the valve cover)...oil was getting up there...we pulled the oil sending unit and oil kindof glumped out of the hole as it turned over....it wasnt a stream..maybe a handfull of oil each time motor came around....that tells me the pump was working, correct?

and even if it was oil related, wouldnt the exhaust valves also be sticking???...it seemed exactly the same as before...all intake valves sticking and bending puchrods, as they were loose and moving around freely without valve spring pressure....but the old guy said he watched the machine shop tech take out the valves and unstuck them with a hammer...I didnt think you could take a head apart and put it back together without marking each valve to make sure it went back into the exact position..otherwise it wouldnt seat right, as the valves do not rotate in the head at all...(what the ASE cerified mech told me today on the phone)there were no marks on the valves or in the comb. chambers...he swore up and down he was there when machineshop tore it completely down and fixed the valve guide in #3 cyl and shaved the head??? head to me looked the same as when they took it...still gunked up with deposits from a 120,000+ mile motor...you would think they would have cleaned it up before putting it back together, right?? but it had been resurfaced...

Now I have one guy telling me its bad gas causing it(gas in tank 2 years old)Varnish build-up on the valves and guides or maybe the lifters gummed up?? Old father time mech says its maybe the oil pump or all(I mean all) lifters not pumping up(even though the problem seems to be with just the intake side valves and pushrods? or the oil pump is not pumping enough due to gaskets dried up from sitting 2 years) if that was the case, the damage should be all the way across the cyls, not just mainly on the intake valves...the ASE certified mech telling me it was probably from the starting fluid in the beginning drying the intake guides off and doing no-lube damage....(which makes the most sense) and the head was not taken apart and inspected/repaired like the old guy said...just resurfaced....so after it cooled down from running it and starting it last night for close to an hour, it simply cooled down and contracted around the valvestem/guides. making them stick at intial turnover this morning

Is any of this making any sense to anyone??? Please help!!!I know we have to pull the head again and have it checked by another machine shop...that will let me know if the old guy is telling the truth?? But what else could have caused this??? Thanks in advance again for helping and reading all the way thru this long detailed post.
 
  #19  
Old 09-23-2010, 06:00 PM
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Sounds like time to hit the junkyards and get another head and rest of the parts you need. I forgoten about stuck valves and had a problem with a boat engine(2.5L mercruser) when the PO did not drain the manifolds after running.


I'd complain to the "machine shop" who worked on it, sounds like they half-a$$ fixed it. Everytime I got a head rebuilt, it was new looking.
 
  #20  
Old 10-02-2010, 01:10 PM
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>>>update<<<..reassembled...bent pushrods AGAIN??

Originally Posted by Timmernator
ok...we had the head checked..thats what the mechanic said...had one cracked valve guide?? head was slightly warped...had a bunch of stuck valves...they said they had to hit them with a hammer to get them to move?? resurfaced the head and took extra off the ends to get the head true...put it all back together...new pushrods & gaskets..the whole nine yards..all felpro..tourqued it all to specs...put the dist. in with the rotor pointing to the #1 cyl...#1 piston at TDC 100% for sure, as engine had not been moved from when having the head off..timing dots lined up before timing cover reinstalled..all was correct...we check double checked,triple checked...we even checked the compression right before firing it up after the headgasket and pushrod repair...all cyl had around 110 to 115 lbs of pressure...

went to fire it and it wouldnt start and still seemed out of time(a few small pops and backfires), even though we put the dist back to where it was supposed to go according to all manuals Ive read online and in books....so we took dist out and put it back a tooth off like it was in the beginning and it fired right up...we still dont understand why its pointing to the drivers side headlight and running??? the firing order/timing mark is correct.....

well it started fine after moving dist one tooth..timed it by ear...had a slight miss still...like a plug wire or bad spark plug, but it was running fairly good...ok...we turned it off and restarted it many times within an hour...each time it fired right up with a touch of the key...we got it figured out and fixed, FINALLY???

NOT QUITE?!?!?!?!?

well went out this morning and went to start it and drive around and it was like it had started all over again, back to the beginning...it sounded weird right away when it turned over the 1st time...like no compression??? wouldnt hit a lick..didnt even fire one time...but it ran great when we shut it off last night??...I was freakin sick!!!.I went right away to check compression, as this is what it sounded like when we 1st starting working on this piece of $&!#...#1=0, #2=0, #3=0, #4=0, #5=120 and #6 had 150lbs???? how could this be??? especially the 150 reading?? took off the valve cover again to find 2 brand new intake side pushrods on the side of the #2 & #3 rockers and a few more intake side pushrods that were bent but not out of the rockers YET!

Mechanic brought his Father...oldschool retired mechanic...he thinks it was the oil not pumping enough..no oil getting to the lifters or rockers...the oil pump may have dried up while sitting for the past 2 years??? (but the rockers had plenty of oil on them as well did the inside of the valve cover)...oil was getting up there...we pulled the oil sending unit and oil kindof glumped out of the hole as it turned over....it wasnt a stream..maybe a handfull of oil each time motor came around....that tells me the pump was working, correct?

and even if it was oil related, wouldnt the exhaust valves also be sticking???...it seemed exactly the same as before...all intake valves sticking and bending puchrods, as they were loose and moving around freely without valve spring pressure....but the old guy said he watched the machine shop tech take out the valves and unstuck them with a hammer...I didnt think you could take a head apart and put it back together without marking each valve to make sure it went back into the exact position..otherwise it wouldnt seat right, as the valves do not rotate in the head at all...(what the ASE cerified mech told me today on the phone)there were no marks on the valves or in the comb. chambers...he swore up and down he was there when machineshop tore it completely down and fixed the valve guide in #3 cyl and shaved the head??? head to me looked the same as when they took it...still gunked up with deposits from a 120,000+ mile motor...you would think they would have cleaned it up before putting it back together, right?? but it had been resurfaced...

Now I have one guy telling me its bad gas causing it(gas in tank 2 years old)Varnish build-up on the valves and guides or maybe the lifters gummed up?? Old father time mech says its maybe the oil pump or all(I mean all) lifters not pumping up(even though the problem seems to be with just the intake side valves and pushrods? or the oil pump is not pumping enough due to gaskets dried up from sitting 2 years) if that was the case, the damage should be all the way across the cyls, not just mainly on the intake valves...the ASE certified mech telling me it was probably from the starting fluid in the beginning drying the intake guides off and doing no-lube damage....(which makes the most sense) and the head was not taken apart and inspected/repaired like the old guy said...just resurfaced....so after it cooled down from running it and starting it last night for close to an hour, it simply cooled down and contracted around the valvestem/guides. making them stick at intial turnover this morning

Is any of this making any sense to anyone??? Please help!!!I know we have to pull the head again and have it checked by another machine shop...that will let me know if the old guy is telling the truth?? But what else could have caused this??? Thanks in advance again for helping and reading all the way thru this long detailed post.
still needing help on this...any thoughts..thanks again!
 
  #21  
Old 10-02-2010, 01:57 PM
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Best to hit the junkyards and get another head and parts you need.
 
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