OK.... so I've finally got to mocking up the new repro doors. I've been playing mainly with the driver side.
I ended up finding 4 original hinges that I took to a machine shop and had media blasted and reamed for oversize pins. This helped the alignment a lot.
For those who are interested, here are my findings so far:
Initially the fit was actually pretty good. I did not have to move or shim the hinges around and the door gap is pretty close. I will have to grind some spots down and add some welding rod to other places (mainly the top) to adjust the gap a bit, but I expected this. Not too bad.
The profile where it meets the rear of the cab is right on. I had to spring the bottom rear corner a bit (took less than 5 min) to bring it out a tad.
The profile where it meets the cab side/cowl area is a little off. It sticks out a little (maybe 1/8 inch or so) for about +-10 in. With some dura-glass and hand work I should be able to even it out.
The door latch/striker alignment was right on. Door opens and closes easily without shifting (this is without the rubber....but there is a proper gap for it so I dont see any problems there). All the mounting holes for the latch parts and vent window seemed to be just fine. I had to dremel the top latch hole a bit to remove some extra metal to get the latch in but that was it.
I did have to spring the top door frame (front and rear) to get it to line up with the same plane as the cab. It sprung easily and is right on now.
I did not mock up the window as I will be installing electric so I dont care about the regulator, but judging from everything else, I dont have reason to believe there would be a problem there.
The e-coat is good. It passed my laquer thinner test so I dont have a problem scuffing,sealing, and painting over it.
The metal is a little thinner than stock (what a surprise) so the door is a little lighter. Actually a good thing. It also comes with the door seal lower retaining strip attached.
The passenger side was about the same as the driver (maybe a little better) so same drill….but I'll finish the driver first!
Doors arrived undamaged – Fedex freight – Big boxes – no crating.
Classic auto parts has lowered the price to $400 per door. Shipping was $89. Reasonable.
Here is a pic ( I’m not a paying member so I don’t believe I can post pics here):
https://midfifty.com/gallerypicture....&GALLERY_ID=78
I hope this wasn’t too long but I wanted to be thorough. Hope this helps. Regards.