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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van SPONSORED BY:

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Old 02-27-2010, 06:25 AM
mh5500 mh5500 is offline
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Changeing HFCM

Any special wrenches need to change the hfcm?
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Old 02-27-2010, 07:28 AM
Whitey Ford Whitey Ford is offline
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Manifold Cover / WIF Sensor Installation/Inspection Procedure.




Click the image to open in full size.CAUTION:SMOKING OR AN OPEN FLAME OF ANY TYPE IS PROHIBITED WHEN WORKING NEAR FUEL OR FUEL VAPOR.
  1. Disconnect both battery ground cables. Refer to Workshop Manual, Section 414-01.
  2. Raise and support the vehicle. Refer to Workshop Manual, Section 100-02.
  3. Open the fuel/water separator drain plug to release contents (Figure 1).

    Click the image to open in full size.
    Figure 1 - Article 06-6-5


  4. Disconnect the fuel pump, heater, water in fuel electrical connectors from HFCM (Figure 2).

    Click the image to open in full size.
    Figure 2 - Article 06-6-5


  5. Disconnect HFCM electrical harness from main vehicle harness.
  6. Disconnect the fuel hoses from HFCM.
    1. Remove the fuel hose retaining clips and discard. Disconnect the fuel hoses closest to the engine (Figure 3 number 1).

      Click the image to open in full size.
      Figure 3 - Article 06-6-5
    2. Press in the retaining clips and release the fuel hoses closest to the fuel tankClick the image to open in full size. (Figure 3 number 2).
  7. Remove the screws and the old fuel manifold cover (Figure 4).

    Click the image to open in full size.
    Figure 4 - Article 06-6-5


  8. Inspect/clean debris from the HFCM water reservoir housing (max. 25 psi air).
  9. Install the new manifold and screws and torque to 44 lb-in (5 N-m) (Figure 5).

    Click the image to open in full size.
    Figure 5 - Article 06-6-5


  10. Install the new electrical harness and reconnect/reinstall fuel lines. Electrical harness will have connectors for the pump, for the water in fuel sensor, and one that connects to the main vehicle harness.
  11. Verify that there are no fuel leaks from the HFCM.
  12. Remove and discard heater 30 amp (J-case style) heater fuse.
    1. For 2003-2004 Model Years, remove 30 amp Fuse F2.105 located in Central Junction Box (CJB). Refer to 2003 or 2004 Ford F-Super Duty (F250/350) Wiring Diagrams (EVTM), Section 11 (pages 1-3).
    2. For 2005 Model Year, remove 30 amp Fuse F1.7 located in the engine Battery Junction Box (BJB). Refer to 2005 Ford F-Super Duty (F250/350) Wiring Diagrams, Section 11 (pages 4-5).
      NOTE:DO NOT REINSTALL HEATER FUSE (FUSE IS NOT REQUIRED WITH NEW HFCM MANIFOLD).
PART NUMBERPART NAME
6C3Z-9B249-BHFCM Kit
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Old 02-27-2010, 07:40 AM
Whitey Ford Whitey Ford is offline
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Just about any auto parts store will have the fuel line removal tools. About $15 for the whole set (1/4", 5/16", 3/8" and 1/2"). You'll need the 5/16" and 3/8" for the Ford lines.

Good luck. Let us know how it goes, maybe pictures.
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Old 02-27-2010, 08:00 AM
Whitey Ford Whitey Ford is offline
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Fuel Line disconnect tool set on eBay.....

Fuel Line&Air Conditioning Disconnect Tool Set LIS37000 : eBay Motors (item 110465468359 end time Mar-03-10 05:48:35 PST)
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Old 02-27-2010, 09:09 AM
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teppler teppler is offline
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Most auto parts have a loan program for special tools might check with them
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Old 02-27-2010, 09:09 AM
 
 
 
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