i just joined today, although ive had my 90 7.3L diesel for two years now.
so thank you in advance to all you guys.. im pretty aware of forums and how usefull they are, i am also a member of the jeepwrangler.com forum.
anyways...
i am repplacing all my glow plugs, and injector seals(o rings, fuel t's, hoses etc)
and i was wondering if there is any special thing i need to keep in mind when installing the new ones (or removing the old ones).
i.e...
do the glow plugs need to go in a certain order?
do the injectors need to be set to the computer?
do the glow plugs??
or do i just take em out, and screw in the new onnes??
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one other thing... mind you its pre power stroke..
but the guy before me put a ATS turbo in it.. and i need to take the turbo off to get to all the plugs and injectors..
but the guy before me put a ATS turbo in it.. and i need to take the turbo off to get to all the plugs and injectors..
is there any special thing for the turbo too??
Someone else is better suited for this answer.
However I don't believe you need to remove the Turbo just to do Glow Plugs and Return Lines, Injectors themselves possibly.
leesmythe,
Welcome to FTE and the IDI diesel forum.
I use a pair of bent nose needle nose pliers to remove the glow plug connectors for the glow plugs under the turbo.
1/4" drive deep socket with a universal and long extension will get the on in front of the turbo.
The one under the turbo, I use an open end wrench.
Real pain, but it can be changed.
Also the bent nose pliers are how you get the glow plug out of the hole and the new one back in.
Removing and replacing the turbo is a project in itself with the engine still in the truck.
I have the 093 turbo, the model before yours.
I have never worked on an engine with the Aurora turbo installed, but it should be close to the same setup.
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86 F250 HD 6.9 IDI ATS turbo "not exactly" stock 4x4 T19 BW1345 3.55LS both ends D60 front, 10.25" Sterling rear, ram air, dual stacks.
I use grease on mine, that lets the return cap slide on easier with no chance of rolling the O ring pinching it.
I lube mine before I try to install them.
Roll the first one in the top groove, then roll the bottom one across it.
Dab of grease smeared around the O rings and a bit more smeared on the bottom of the return tee right before I install it.
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86 F250 HD 6.9 IDI ATS turbo "not exactly" stock 4x4 T19 BW1345 3.55LS both ends D60 front, 10.25" Sterling rear, ram air, dual stacks.
I've seen the caps split up the side when pushing them over dry seals. The seal rolls, guy keeps shoving on the cap and then it snaps into place with a nice big crack in the side.
I always lube the O rings also, easier install and no cracked caps.
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