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When i rebuilt the 95 powerstroke, i put gaskets on them, the fibrous type with the steel ring around the exhaust port. Works quite well. I had two choices, that or the steel ones which i didnt really trust.
It sounds like you've had quite an adventure these past few days there Neil...
i hope things work out ok. im curious on how many miles your truck has?
it would help out alot if you filled your signature with info of your truck so we know what kinda things we should expect when problems occur, especially with us Newbies.....