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  #1  
Old 10-12-2007, 09:40 PM
oldiron oldiron is offline
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intercooler cleaning help

I need a link to a good write up (w/pics and parts list) on removing and cleaning the intercooler on my '01 Lightning.
Thanks
Greg
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  #2  
Old 10-13-2007, 02:08 AM
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Stewart_H Stewart_H is offline
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I'd post a few links for you, but the website is temporarily down right now.

You won't need a parts list because in taking the S/C off to get to the IC, you won't be removing anything that needs replacing. Everything is reusable.

The gasket between SC and midplate is metal and can be reused.

The gasket between the midplate and lower intake manifold is metal and can be reused.

All the bolts are reusable in this area and dont need to be replaced.

DO NOT seperate the IC from the Midplate. Those bolts are torque to yield and cannot be reused, plus you will most likely damage the gasket because it's not metal.

There is no reason to seperate the IC from the midplate in order to clean the IC.

Send me your email, I have the instructions saved to a Word doc I'll send to you in a zipped file.

Stewart
StarGazr9z at aol dot com
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The Brotherhood of FTE <-click the link
1999 F150 Lightning: WMS built block, 6lb lower, Monsterbox, Truetrac, CF driveshaft
1999 PSD F250 SC 4x4: 38R, Stage 2's, T-500, JW trans, Live Tuned, lotsa Riffraff stuff
2000 PSD Excursion 4x4: 38R, JW trans, F5, MBRP, AFE, OBA and Pre-Pump, V & B codes
Never Fry Bacon NAKED!

Last edited by Stewart_H; 10-13-2007 at 02:21 AM.
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  #3  
Old 10-13-2007, 09:09 AM
oldiron oldiron is offline
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Lineman5@yahoo.com
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  #4  
Old 10-13-2007, 01:19 PM
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Stewart_H Stewart_H is offline
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Word doc has been sent.

Stewart
__________________
The Brotherhood of FTE <-click the link
1999 F150 Lightning: WMS built block, 6lb lower, Monsterbox, Truetrac, CF driveshaft
1999 PSD F250 SC 4x4: 38R, Stage 2's, T-500, JW trans, Live Tuned, lotsa Riffraff stuff
2000 PSD Excursion 4x4: 38R, JW trans, F5, MBRP, AFE, OBA and Pre-Pump, V & B codes
Never Fry Bacon NAKED!
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  #5  
Old 10-14-2007, 01:02 AM
oldiron oldiron is offline
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many thanks
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  #6  
Old 10-14-2007, 01:33 AM
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No problem.

When me and three of my L buddies got together one weekend and held an IC cleaning party, we'd presoak the IC with Easy Off oven cleaner first. Then we'd clean the IC with carb and brake cleaner and compressed air.

This was my IC before cleaning it.
Click the image to open in full size.
--------------------------------------------------------------------------

Back of the throttle body.
Click the image to open in full size.
--------------------------------------------------------------------------

Underside of S/C.
Click the image to open in full size.
--------------------------------------------------------------------------

Valley after IC has been removed.
Click the image to open in full size.
--------------------------------------------------------------------------

After its been cleaned.
Click the image to open in full size.
--------------------------------------------------------------------------

Stewart
__________________
The Brotherhood of FTE <-click the link
1999 F150 Lightning: WMS built block, 6lb lower, Monsterbox, Truetrac, CF driveshaft
1999 PSD F250 SC 4x4: 38R, Stage 2's, T-500, JW trans, Live Tuned, lotsa Riffraff stuff
2000 PSD Excursion 4x4: 38R, JW trans, F5, MBRP, AFE, OBA and Pre-Pump, V & B codes
Never Fry Bacon NAKED!

Last edited by Stewart_H; 10-14-2007 at 01:36 AM.
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  #7  
Old 10-14-2007, 02:31 PM
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Stewart !!
I'd like a copy of that word doc if possible. Thx!!

mymailtome@gmail.com

Last edited by councillor; 10-14-2007 at 02:37 PM.
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  #8  
Old 10-14-2007, 04:13 PM
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Quote:
Originally Posted by councillor
Stewart !!
I'd like a copy of that word doc if possible. Thx!!

mymailtome@gmail.com
Email has been dispatched!

Stewart
__________________
The Brotherhood of FTE <-click the link
1999 F150 Lightning: WMS built block, 6lb lower, Monsterbox, Truetrac, CF driveshaft
1999 PSD F250 SC 4x4: 38R, Stage 2's, T-500, JW trans, Live Tuned, lotsa Riffraff stuff
2000 PSD Excursion 4x4: 38R, JW trans, F5, MBRP, AFE, OBA and Pre-Pump, V & B codes
Never Fry Bacon NAKED!
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  #9  
Old 10-14-2007, 07:11 PM
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Great............Thx Stewart.

Now....I have to find a good week-end to have a cleanup party :-)
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  #10  
Old 10-19-2007, 09:01 PM
oldiron oldiron is offline
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I got mine off tonight ( not too bad at all). Mine is nowhere near as dirty as your was (suprising). I can't post pics but I'll send you some is you want.
Thanks for the help
Greg
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  #11  
Old 10-19-2007, 10:15 PM
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Quote:
Originally Posted by oldiron
I got mine off tonight ( not too bad at all). Mine is nowhere near as dirty as your was (suprising). I can't post pics but I'll send you some is you want.
Thanks for the help
Greg
Greg, I can host them for you if want. Or go to Photobucket.com and using their very user friendly interface, upload your pictures yourself and then post them here.

What year is yours? Mine was a '99 that I bought used with 72K miles on it.

Stewart
__________________
The Brotherhood of FTE <-click the link
1999 F150 Lightning: WMS built block, 6lb lower, Monsterbox, Truetrac, CF driveshaft
1999 PSD F250 SC 4x4: 38R, Stage 2's, T-500, JW trans, Live Tuned, lotsa Riffraff stuff
2000 PSD Excursion 4x4: 38R, JW trans, F5, MBRP, AFE, OBA and Pre-Pump, V & B codes
Never Fry Bacon NAKED!
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Old 10-19-2007, 10:15 PM
 
 
 
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