1994.5 - 1997 7.3L Power Stroke Diesel  

Under Hood Exhaust Leak

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Old 11-21-2006, 01:31 PM
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Under Hood Exhaust Leak

So I've been putting off asking for a long time because it seems like this will be hard to diagnose remotely but I thought someone might have some insight.

It certainly does seem like I have an exhaust leak under-hood. Exhaust in when the HVAC is on vent. One time I had a failed start that ended in a bunch of smoke coming out from under the hood. At first I thought something had caught fire and I was preparing to loose the truck - When I poped the hood it was jsut diesel smoke. I've had my hands all over the Turbo/Downpipe couple and it does not appear to be coming from there. I really don't seem to hear any exhaust leak. Does anyone care to guess where this may be coming from. I also checked all-over the Passenger manifold but it seems like the Driver manifold is harder to get near.

The Amount of Smoke under the hood on that one failed start seems odd - I've never noticed smoke from under the hood on any other smokey start but I suppose that may be because of the fan running.
 
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Old 11-21-2006, 03:18 PM
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look for black soot that will tell you where its leaking. mainfold to block, turbo up pipes or exhaust inlet for turbo. a flashlight and inspection mirror will help look at the those hard to get to spots.
 
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Old 11-21-2006, 05:29 PM
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I am having the exact same problem.....the problem is bad en enough that I don't use my truck anymore.....cause it smells of diesel for days on my clothes....I was told to look at manifolds, turbo...and EBPV....but here in the Yukon...it's about -5 degrees F....and I don't have a shop....no way I'm going to work in that cold.


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Old 11-21-2006, 06:01 PM
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I have to admit that my problem doesn't sound as bad as your's. I am willing to let it sit at a light with the heat on and you can certainly smell exhaust but even still you can't smell it on your clothes afterwards. On the highway it's a non issue. I wonder if you might not have a fuel leak?
 
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Old 11-21-2006, 06:11 PM
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Nope...post combustion smell....and I could see the smoke come off the engine, just like you....actually I still drive it....but I would rather not...will need to get it looked at soon....


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Old 11-21-2006, 09:28 PM
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Odds are it is your turbo up pipes, one or both. Those things are notorious for leaking, and they are an awful design. There is a company out there that is making a replacement version that eliminates the leaky joints, but for some reason I misplaced the link. Kwik in the supderduty forum has it though i think. Last time i looked, they only had prototypes and weren't ready for production, but that was 6 months ago so they may be ready now.
 
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Old 11-23-2006, 12:37 AM
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Found my leak....I started the truck this morning....with the hood opened....hahaha as not to asphixiate myself....smoke was coming from where the Downpipe meets up with the turbo....Clamp I guess....or could it be something more serious?

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Old 11-23-2006, 09:19 AM
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I think that's the easy one... at least it's very accessible. I was driving with the windows down today and finnaly heard mine so at least I know it's there. It must be on the Drviers Manifold.
 
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