Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks
Sponsored by:
Sponsored by:

1994 Ford F150 - replacing fuel pumps/dual tanks

Thread Tools
 
Search this Thread
 
  #1  
Old 05-06-2006, 12:58 PM
lumprsmith F150's Avatar
lumprsmith F150
lumprsmith F150 is offline
New User
Thread Starter
Join Date: May 2006
Location: Sandy OR
Posts: 15
Likes: 0
Received 0 Likes on 0 Posts
1994 Ford F150 - replacing fuel pumps/dual tanks

How difficult is it going to be for me to change the fuel pumps in my f150?
What should I look for?
Never done this before or talked to anyone that has.
Any help would be appreciated
Thanks
lumprmith
 
  #2  
Old 05-06-2006, 05:09 PM
IB Tim's Avatar
IB Tim
IB Tim is offline
Site Administrator
Join Date: Jan 2003
Location: 3rd Rock
Posts: 161,998
Received 57 Likes on 30 Posts
...Welcome to Ford Truck Enthusiasts!

We are happy you have chosen the best source for Fords.

Enjoy FTE....and
JOIN CLUB FTE -SUPPORT THE FORUMS!
…..See you on the boards.
 
  #3  
Old 05-06-2006, 11:05 PM
F150Lariat79's Avatar
F150Lariat79
F150Lariat79 is offline
Senior User
Join Date: Aug 2002
Location: Indianapolis USA
Posts: 176
Likes: 0
Received 0 Likes on 0 Posts
Hello---this is a portion of factory procedure. It doesn't include specific info
for disconnection & removal, but should give you some idea...

Removal

1. Remove the fuel tank (9002) as described in Fuel Tank (select appropriate configuration and tank location) in the «Removal and Installation» portion of this section.

2. Position fuel tank on a work bench and remove any dirt that has accumulated around the fuel tank sending unit and pump so that it will not enter the fuel tank.

3. Turn the fuel pump locking retainer ring (9C385) counterclockwise with Fuel Tank Sender Wrench D84P-9275-A or equivalent and remove fuel pump locking retainer ring.

4. Remove the fuel tank sending unit and pump from the fuel tank.

5. Remove seal gasket and discard.


Installation

1. Clean the fuel pump mounting flange and the fuel tank mounting surface and groove in the fuel pump mounting gasket (9417).

2. Put a light coating of Premium Long-Life Grease XG-1-C or -K or equivalent meeting Ford specification ESA-M1C75-B on a new fuel pump mounting gasket to hold it in place during assembly. Install it in the fuel ring groove.

3. Install fuel tank sending unit and pump carefully to make sure that the fuel filter (9155) is not damaged. Be sure that the tabs of the fuel tank sending unit and pump are positioned into slots of the fuel tank. Make sure ring remains in place.

4. Hold the fuel tank sending unit and pump and fuel pump mounting gasket in place; install and rotate the fuel pump locking retainer ring clockwise until the stop is against the retainer ring tab.

5. Install fuel tank as described in Fuel Tank (select appropriate configuration and tank location) in the «Removal and Installation» portion of this section.


Fuel Tank Sending Unit and Pump, F-150, F-250, F-350 and Bronco
 
  #4  
Old 05-07-2006, 10:48 AM
ncranchero's Avatar
ncranchero
ncranchero is offline
Postmaster

Join Date: May 2003
Location: E.Lincoln County, NC
Posts: 3,310
Received 5 Likes on 5 Posts
If you're replacing both fuel pumps it will be easier to remove the bed (6 bolts) provided you can line up an extra strong back.
 
  #5  
Old 05-07-2006, 01:52 PM
lumprsmith F150's Avatar
lumprsmith F150
lumprsmith F150 is offline
New User
Thread Starter
Join Date: May 2006
Location: Sandy OR
Posts: 15
Likes: 0
Received 0 Likes on 0 Posts
Thanks for the help, I had thought about the box option but wasnt sure which would be easier. Does anyone know how much the bed weighs approximately, its a short box.
Thanks again for all the help, its appreciated.
 
  #6  
Old 05-07-2006, 02:03 PM
ncranchero's Avatar
ncranchero
ncranchero is offline
Postmaster

Join Date: May 2003
Location: E.Lincoln County, NC
Posts: 3,310
Received 5 Likes on 5 Posts
Two people can sit it off without too much straining. Most people seem scared to take a bed off for some reason. It's a heck of a lot easier than dropping two tanks!
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BigBlocker0248
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
30
02-18-2018 11:32 AM
Rickyrobert
2015 - 2020 F150
22
05-27-2017 03:06 PM
bobbytnm
1948 - 1956 F1, F100 & Larger F-Series Trucks
57
07-26-2011 08:00 PM
HENDEL JR
1968-Present E-Series Van/Cutaway/Chassis
6
01-15-2006 03:37 PM



Quick Reply: 1994 Ford F150 - replacing fuel pumps/dual tanks



All times are GMT -5. The time now is 09:41 PM.