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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van SPONSORED BY:

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Old 11-04-2004, 09:38 PM
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..................Tech Folder..............

TECH FOLDER

Check back...we update often
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Questions or thinking of buying a used 6.0L truck? Click here
Thanks Bismic
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2008/2009 Wiring Pigtail Kit Identification Catalog PDF1 PDF2
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Index Of Ford Manuals PDF Manuals
Our list has grown! If you have a manual to contribute contact us.
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6.0L head lifting bracket.... Build your own!
Thanks, Lilpooh
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Trobuleshoting Coolant loss Checklist
Thanks, Bismic

Powerstroke Cooling System Flush Overview and Flush PDF
Thanks, Nylyon

Coolant Flush, Change
Discussion and Instructions
Thanks, 03-6L-X, beachbumcook, and 69cj
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FICM TEST Procedure Click Here
Thanks, Bismic

FICM How to FICM Guide
Thanks, pstrang

Detailed FICM Repair Procedure
Thanks, DrQuad

FICM- Fuel Injection Control Module Guide
Description, Diagnostics, Operation

FICM Connector How To Repair Procedure
Thanks, Fixxxer-upper

Camshaft Position Sensor (CMP) Wiring Pigtail replacement
Thanks, dchamberlain

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Diesel Engine Performance Diagnosis-Student Guide Click Here
Thanks, Bismic

Ford Manuals in PDF Click Here

Head Bolt torque sequence change New Specifications PDF

Recommended Readings - Temperature & Pressure Click Here
Thanks, Bismic

Additional PDF Help links Click Here
Thanks, smokersteve
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Troubleshooting a "low power" condition
Check List

Trouble Shooting a No Start Condition
Check List
Thanks, Bismic
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Stiction Fix
Must read, Instruction and Video
Thanks, BLADE35

Injector Top O-Ring/Seals
The Whole Story
Thanks, creator

Injector Questions and Answers
Injectors Explained
Thanks Bismic

Changing Injectors
http://www.ford-trucks.com/forums/57...ml#post4355612
Thanks to Matt
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Super Duty FAQ
Super Duty FAQ's

6.0 fix for various running problems
6.0 fix for various running problems...Must Read! - Ford Truck Enthusiasts Forums

Diagnosing 6.0L Oil Leaks
FIX ANY 6.OL LEAK By Wyatt66f100
Thanks Wyatt66f100

Recomendations for New to me owner of a used truck Checklist:
Thanks, Texastech_diesel
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Turbo Up-Pipe Exhaust Leak Fix
Thanks, Holdendaniels
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VGT Turbo ABC's Turbo Information
Thanks to Brickie and Bismic

VGT Turbo Rebuild Step by Step Instructions
Thanks, Benchwrench
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Torqushift Shift Relearning Strategy
Torqushift Shift Relearning Strategy
Thank you Bismic…

TorqShift Transmission Information and Troubleshooting
Thanks, Bismic

TorqShift P0713 TFT Sensor Failure Replacement Procedure
Thanks, Unrealo4
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Electonic Shift on the Fly (ESOF) Discussion & Trouble Shooting
Thanks, dchamberlain
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EGR Disconnect Instructions
EGR Disconnect Instructions - Ford Truck Enthusiasts Forums

And Cleaning
Scary pics of my 11,000 mile-old EGR valve - Ford Truck Enthusiasts Forums
Brought to you buy t_b

EGR O-Ring Ford Part Number
Egr-o Ring Ford Part# Is - Ford Truck Enthusiasts Forums
Thanks to eight301

EGR Cooler Hose Discussion & Procedure
Thanks to everyone, Blade35, amdriven2liv, Bismic
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2003 & Early 2004 ICP (Injection Control Pressure Sensor)
Must Read Discussion on ICP, No start problems
Includes Part Numbers and removal proceedures
Thanks to all who participated

03/ Early 04 ICP Swap
Thanks, william_04_x
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Water Pump Replacement
Thanks, fixxxer-upper
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Crankcase Ventilation Rerouting
Crankcase Ventilation Rerouting - Ford Truck Enthusiasts Forums
Thank You Riggz
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Inter-cooler hose clamp
Intercooler hose clamp - Ford Truck Enthusiasts Forums
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Powerstroke 6.0 L Technical Intro Manual
Powerstroke 6.0L Technical Intro Manual
or
6.0L Bible Table of Contents pdf

'05 PSD Update to Powerstroke 6.0 L Technical Intro Manual
2005 6.0L Bible Update Table of Contents

International Truck & Engine Corporation Publication
Features, Descriptions, Unique Service Procedures, and General Diagnostics of the 6.0L DIT Power Stroke
Thanks, Brickie
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6.0 in very cold climate
Newbie considering 6.0 in cold climate - Ford Truck Enthusiasts Forums
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Small Hint For Flash Programmer
UsersSmall Hint For Flash Programmer Users - Ford Truck Enthusiasts Forums
Thanks Matt
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Controller Area Network Explained
Controller Area Network Explained - Ford Truck Enthusiasts Forums
and again thanks Matt
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High Idle Mod 2003-2004 Click Here

2005-2006 Diesel Stop.com
Thank you hitecdan
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UpFitter Switch wiring Click Here
2005 upfitter realy panel location?????? - Ford Truck Enthusiasts Forums
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Engine Idle Control
Engine Idle Control - Page 6 - Ford Truck Enthusiasts Forums
Thank you me1mckee and JimReitz...
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Body Builders Guide - includes PTO, snowplows, body sizes etc. Advisory Service
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Change the Air Filter
Air Filter
Thank you Bismic…
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6.0L Engine Oil change
CHANGING ENGINE OIL
Thank you Bismic
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HFCM Filter Change and Fuel/Water Separator Drain Procedure
FUEL/WATER SEPARATOR DRAIN PROCEDURE
Thank you Bismic

Upper Fuel Filter, Engine
Changing Upper Fuel Filter

HFCM Water Separator Drain Plug Upgrade
PLUG INSTALL

Fuel Pressure Regulator Udate Kit Blue Spring Install
Thanks, Rusty Axlerod

Fuel Pressure Gauge Installation Procedure
Thanks, texastech diesel

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Battery Disconnect —Dual
Battery Disconnect - Dual
Thank you Bismic
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How to Harpoon the fuel tank
Harpoon The Tank? - Ford Truck Enthusiasts Forums
Thank you Bob
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Engine Break in
breaking in the 6.0L - Ford Truck Enthusiasts Forums
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Tow/Haul mode on start-up mod
TOW/HAUL- any way to set as start up default??? - Page 3 - Ford Truck Enthusiasts Forums
Thank you me1mckee...
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Mirror Swap
'03 Mirror Swap - All Done! - Ford Truck Enthusiasts Forums
Thanks to Rick "Karic"...
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Missing Items on the Super Duty
Missing Items on the Super Duty - Ford Truck Enthusiasts Forums
Thank you 04FordHarleyF250
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Tractive Force graph
Tractive force graph (contains photos) - Ford Truck Enthusiasts Forums
Thanks to me
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2002/2005 F-250/350 Proper Foglight Operation/ SUVLIGHTS Harness Fix
Thanks to big ride and 4X4 IN REFUGIO
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Block heater cord routing Diesel Technician Society
Cord part number at International: Z3500043

Marinco Bumper Plug Installation
Thanks, EXbowtieguy
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Ball Joint replacement
How to replace your Super Duty Ball Joints - Ford Truck Enthusiasts Forums
Thanks to RacerGuy
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Transfer Case, Power Steering, Differential Oil
Additional Maintenance not addressed in Tech - Ford Truck Enthusiasts Forums
Thanks to Bear Hunter

Elimination of Door Chime
Elimination of Door Chime - Ford Truck Enthusiasts Forums
Thanks to kb1aah
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MPH Speedo Calculator For Variable Tire Sizes
Speedometer Calibration Calculator And Information
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DIY Coolant Filter
Information for the home built Coolant filter
Thanks to Diesel Dan and the rest who contributed

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Last edited by BigF350; 06-07-2006 at 09:41 AM.
  #2  
Old 07-04-2006, 01:01 AM
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Instrument Cluster / Battery Altern ABS / Parking Brake Light / Illumination Issues Electrical Checklist and Tips
Thanks to gearloose1
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Always bright overhead display: billgart.com - Lighting
Thanks for the find Customz
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Greasing the driveshaft slip joint: Slip joint regreasing
Thanks again to Customz
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Fuel Gauge (Gage) / Level - Read post # 7
Gas Guage - Ford Truck Enthusiasts Forums
Thanks to Hayapower!
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Reprogramming "Flash" Procedure For Techs
Hey kw.... - Ford Truck Enthusiasts Forums Post # 13
Thanks vloney & huntercgr
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6.0 Updates from Various Model Years
http://www.ford-trucks.com/forums/52...ml#post3974497

2006 6.0L Diesel Power Stroke Cylinder Head Commonization
Ford Truck Enthusiasts Forums - View Single Post - Differences between new 6.0 an old 6.0
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Great Lie-O-Meter Explaination Post # 2
http://www.ford-trucks.com/forums/53...ml#post3990543
Thanks Matt.
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CJ4 rated oil, from API...See Post # 19
http://www.ford-trucks.com/forums/53...ml#post4014847
Special Thanks To mrxlh
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OEM Oil and Fuel Filters... What To Look For
http://www.ford-trucks.com/forums/54...ml#post4145955
Thanks to Beachbumcook...Great research.
__________________________________________________ _________________
Transfer Case Fluid change
http://www.guzzle.rbmicro.com/transfer.html
Thanks to Customz for finding
__________________________________________________ _________________
SRW rear differential fluid change
http://www.guzzle.rbmicro.com/rdiff.html
Thanks to Customz for finding
__________________________________________________ _________________
Front differential fluid change
http://www.guzzle.rbmicro.com/fdiff.html
Thanks to Customz for finding
__________________________________________________ _________________
Replacement brake rotors and pads
http://www.guzzle.rbmicro.com/pshawk.html
Thanks to Customz for finding
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Fabricated Aux. Fuel Tank
http://www.ford-trucks.com/forums/58...lly-sorry.html
Thanks to bczolone...Nice Work!

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Tips to prevent common probelms
http://www.ford-trucks.com/forums/70...-problems.html
Thanks to bismic
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Heated Seats Indicator
http://www.ford-trucks.com/forums/79...ndicators.html
Thanks to Benchwrench
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Most asked Question: Best Mods for my truck?
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Keyless Entry Code Keypad code & functions
Thanks to Jnobles06
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Last edited by BigF350; 02-22-2008 at 09:45 PM.
Old 07-04-2006, 01:01 AM
 
 
 
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