Cleaning EGR Ports

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Old 01-21-2004, 03:25 PM
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Cleaning EGR Ports

Hi. New to the forum with my first question. Just purchase a '97 150 with the 4.2L and the 5 sd. manual. Rough idle and check engine light on. So I took it to the Ford dealer service dept. Well I am paying $65 for diagnosis. $70 to replace a vacuum line with a hole, and $129 to run some cleaner through the throttle body and injectors.
The mechanic said he was getting a misfire code on #6 itermitently. He recommended they pull the manifold and clean the EGR ports. I passed on that $300 job. Will it cause a problem not having the EGR ports cleaned? Is it simple enough to tackle myself? I have a pretty good experience mechanically on pre emissions motors but not new. (yeah, I'm an old fart but feel and act young)
 
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Old 01-21-2004, 06:03 PM
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Yes Dan,this is something you can do.And while you're at it,you should change the lower intake gaskets too,so they dont fail and cause you to buy a new motor.Go to this website; it explains everything;
www.leakingfords.com
 
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Old 01-21-2004, 07:11 PM
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Hey, BlueOvalFitter, thanks for the info and the link. Very helpful.
 
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Old 01-25-2004, 01:13 PM
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If anyone can explain the process of cleaning EGR ports I would appreciate it... I could not find anything in my Haynes Manual.

just a side note... whenever I have had a sensor problem or a similar issue on my truck...the #6 cylinder always reads a misfire...Is this a just a coincidence, or what?

Thanks for all the help guys
 
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Old 01-25-2004, 01:29 PM
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MJ, my understanding is the 4.2 has an EGR port per cylinder and they become clogged very easily. When my lowers were replaced by Ford,they cleaned mine.Ever since then I keep them clean by using the SeaFoam ingestion process. I'm sure eventually i'll have to pull the upper intake and do a thorough cleaning.
 
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Old 01-25-2004, 02:06 PM
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can I get sea foam at any parts store....?
 
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Old 01-25-2004, 06:59 PM
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Carquest and NAPA.
www.SeaFoamsales.com
 
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Old 01-25-2004, 08:02 PM
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Hey BlueOvalFitter....what is the specific process you use with the SeaFoam...I assume you use the method from the above site that says to pour it in the throttle body...but I was wondering if you could give me your specific step by step process. appreciate all the help BlueOvalFitter.
 
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Old 01-25-2004, 09:34 PM
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SeaFoam is a great product. It will do a super job on carbs and throttle bodies. It the tanks it will also do some extra work cleaning those injecotors and or jets. It will also help a little on carbon in the combustion chamber. Also good in the crankcase for valves and lifter.
However, I am not sure using it in any of those places will get it into or close enough to the EGR ports to do much good. Maybe I missed something.
 
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