1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Dog chewed up a wire harness, now no start

Thread Tools
 
Search this Thread
 
  #1  
Old 09-03-2016, 06:22 PM
Robert6401's Avatar
Robert6401
Robert6401 is offline
Cargo Master

Thread Starter
Join Date: Feb 2005
Posts: 2,837
Likes: 0
Received 0 Likes on 0 Posts
Dog chewed up a wire harness, now no start

It's the wire harness that runs along the transmission crossmember. Right now it's a mangled mess. Any advice on the best way to repair it? Thanks!

Name:  2EBF61DF-186D-469E-AA29-6771692F4028_zpsytbe14se.jpg
Views: 1207
Size:  72.0 KB
 

Last edited by Robert6401; 09-03-2016 at 06:25 PM. Reason: Add photo
  #2  
Old 09-03-2016, 06:25 PM
z31freakify's Avatar
z31freakify
z31freakify is offline
Hotshot
Join Date: Dec 2012
Location: Las Cruces New Mexico
Posts: 10,587
Received 1,186 Likes on 815 Posts
Splice, soder and heat shrink new wire to it.
 
  #3  
Old 09-03-2016, 06:51 PM
Robert6401's Avatar
Robert6401
Robert6401 is offline
Cargo Master

Thread Starter
Join Date: Feb 2005
Posts: 2,837
Likes: 0
Received 0 Likes on 0 Posts
Adam, that's the obvious way, but I wasn't sure if maybe that harness had plugs on the ends somewhere so I could just replace the whole thing.
 
  #4  
Old 09-03-2016, 08:51 PM
Sous's Avatar
Sous
Sous is offline
Fleet Owner
Join Date: May 2014
Location: Lake Hartwell, GA
Posts: 26,028
Received 4,459 Likes on 2,849 Posts
Well, that is one I have not seen before...
 
  #5  
Old 09-03-2016, 09:15 PM
aawlberninf350's Avatar
aawlberninf350
aawlberninf350 is online now
It's a Van Gogh
Join Date: Feb 2010
Location: Elk Grove, CA
Posts: 6,804
Received 785 Likes on 574 Posts
I saw that earlier this summer when our young Daniff chewed up the brake wires on the trailer.

I'd try to find the label with the part number and research that. While seated with a bottle of Tums nearby. Might be best to remove it to find the label. Otherwise it's junkyard or repair. If choosing repair I'd be scrupulous given how wet it is likely to get and how critical it is to operation.
 
  #6  
Old 09-03-2016, 09:26 PM
z31freakify's Avatar
z31freakify
z31freakify is offline
Hotshot
Join Date: Dec 2012
Location: Las Cruces New Mexico
Posts: 10,587
Received 1,186 Likes on 815 Posts
None that I know, they run directly to the pcm and other stuff. We have a squirrel infestation on my property they have chewed on a lot of electrical wire on junked cars I have laying around they even got to my trucks trailer connector harness. My dog has killed 3 so far, maybe 5 more to go.
 
  #7  
Old 09-03-2016, 10:08 PM
cutlass's Avatar
cutlass
cutlass is offline
Elder User
Join Date: Feb 2010
Posts: 721
Likes: 0
Received 0 Likes on 0 Posts
I'm still trying to figure out what in the world a dog gets out of that kind of activity? Squirrels or mice make more sense to me. I have a '94 F150 that is sitting in my driveway that mice have rendered it utterly worthless scrap from the work they have done to the wiring harness and interior. It's unbelievable.
 
  #8  
Old 09-03-2016, 10:58 PM
BadDogKuzz's Avatar
BadDogKuzz
BadDogKuzz is offline
Postmaster
Join Date: Dec 2010
Location: Gary,Indiana
Posts: 2,951
Likes: 0
Received 1 Like on 1 Post
And I thought I had a bad dog. I hope you gave him more then a smack on the nose. My dog once chewed up one of my shoes as a puppy and after beating him with the shoe he don't mess with my shoes. Now he only eats the wifes and she won't beat him. So when you get that wiring harness out I hope you let him have it..

Now as it was already pointed out them wires run to the pcm and with most of them being signal wires that are low voltages repairing them could cause issues with the way the pcm reads the info. If you repair and the resistance of wires changes even alittle it will effect what the pcm will do. So I hope you find a new or used harness since that would be the best way to fix this problem.

After reading this I am going to go give my dog a hug.
 
  #9  
Old 09-04-2016, 12:21 AM
retiredsparky's Avatar
retiredsparky
retiredsparky is offline
Elder User
Join Date: Sep 2011
Location: Vancouver
Posts: 979
Received 4 Likes on 4 Posts
That is most likely mouse work. They love the taste of the insulation.

To repair, buy some wiring of the same size as what is chewed and solder. Then stretch rubber tape around each spice to water proof.

If the copper is not damaged, you could just rubber tape the bare spots. BE sure to stretch the tape as you put it on, that will seal it.
 
  #10  
Old 09-04-2016, 08:14 AM
Robert6401's Avatar
Robert6401
Robert6401 is offline
Cargo Master

Thread Starter
Join Date: Feb 2005
Posts: 2,837
Likes: 0
Received 0 Likes on 0 Posts
Well, the dogs do hang out under the vehicles a lot, and they are still pups so are fairly destructive when it comes to chewing things. So, I'm pretty sure it was one of them in particular. Anyways, my biggest issue is that I'm really not very good at soldering. Simple, one-wire jobs are doable, but I could see this turning into an even bigger mess than it already is if I try to do it.
 
  #11  
Old 09-04-2016, 08:42 AM
Walleye Hunter's Avatar
Walleye Hunter
Walleye Hunter is offline
Hotshot
Join Date: Mar 2014
Location: Douglassville, PA
Posts: 10,421
Received 888 Likes on 625 Posts
Originally Posted by Robert6401
Well, the dogs do hang out under the vehicles a lot, and they are still pups so are fairly destructive when it comes to chewing things. So, I'm pretty sure it was one of them in particular. Anyways, my biggest issue is that I'm really not very good at soldering. Simple, one-wire jobs are doable, but I could see this turning into an even bigger mess than it already is if I try to do it.
While it can be tedious, particularly when multiple wires in close proximity are involved, soldering them is more fear than difficult. Strip the insulation back, coat the wire with flux, heat up a good soldering iron (I have my father's old Weller gun) and pre-heat the wire a bit. Then coat the tip of the gun with solder. With the solder sitting molten on the tip touch it to the wire and let the heat soak into the wire. When the wire reaches the right temp is just sucks the solder in and coats it. Do that with both ends to be soldered and once you have that lay them together (this can be difficult to do) and heat them up. When they reach temp they'll glue themselves together. A good solder job won't let go without heating it. I would recommend getting good heat shrink (don't forget to slide it up onto the wire before soldering ) and heat shrink it to keep moisture out.

And check those dogs' teeth for particulate matter.
 
  #12  
Old 09-04-2016, 10:04 AM
guitarpicr's Avatar
guitarpicr
guitarpicr is offline
Cargo Master

Join Date: Apr 2007
Location: St. Louis, Mo.
Posts: 2,333
Likes: 0
Received 1 Like on 1 Post
Try some cayenne pepper in the area after the repair is made. They won't mess with it again with a whiff, As in "Cool hand Luke".
 
  #13  
Old 09-04-2016, 10:15 AM
clem1226's Avatar
clem1226
clem1226 is offline
Postmaster

Join Date: Mar 2006
Location: Bend Oregon
Posts: 2,501
Likes: 0
Received 2 Likes on 2 Posts
You can buy a mini vice at harbor freight that has a magnetic mount. Stick that under the truck in a convent place to hold the wires where they can be manipulated and soldered. Be sure to wear eye/ face protection, solder will run like water when hot.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Chips2000
1997-2006 Expedition & Navigator
0
04-12-2018 09:09 PM
love2fixit
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
3
01-07-2003 05:35 AM



Quick Reply: Dog chewed up a wire harness, now no start



All times are GMT -5. The time now is 03:09 AM.