Help on a 460ZF to 351W AOD swap.
#16
#17
The biggest issue is not the wiring, but instead the front crossmember. The 300-6, 302, and 351 had one style crossmember, and the 460 and 7.3 diesel had another. You will have to cut a larger hole in the crossmember for the oil filter to go through, but you will significantly weaken the 460 crossmember design when you do it. You also have to swap out the frame towers for the engine mounts. The pass side is bolted on, so easy to do. Drivers side is riveted on with 5 rivets, so be prepared for lots of grinding, banging, and torching to get them off.
Where are you located? I would be interested in the 460/zf you are taking out if you happen to be somewhere close to where I live in NC or somewhere I may frequent.
Where are you located? I would be interested in the 460/zf you are taking out if you happen to be somewhere close to where I live in NC or somewhere I may frequent.
Yes or no to exchanging the cross member any ideas? Also, fuel pumps?
#18
#20
#23
Oh nice! Thanks a lot for the help. can I post pictures on this site? Almost time to get started. my friend has a 89 f250 with the 302 and ZF with the smaller bellhousing. im trying to get it off of him, since i havnt been getting good reviews on the aod from you guys haha. problem is he has a big aluminum workshop on the back hes trying to sell with it... for 1700.
#25
The crossmember I am referring to is the large one underneath the engine that the TTB suspension is attached to--that is what is different. It is both welded and riveted in. I changed one on a bronco, but you have to completely disassembly the whole truck from the firewall forward to do it. Here is a picture of the 460/7.3 crossmember next to the 300/302/351 crossmember. Note that the 460 crossmember in the pic still has the driver side 460 engine mount tower riveted to the back of it.
#26
The crossmember I am referring to is the large one underneath the engine that the TTB suspension is attached to--that is what is different. It is both welded and riveted in. I changed one on a bronco, but you have to completely disassembly the whole truck from the firewall forward to do it. Here is a picture of the 460/7.3 crossmember next to the 300/302/351 crossmember. Note that the 460 crossmember in the pic still has the driver side 460 engine mount tower riveted to the back of it.
Holy ****. I appreciate the heads up brother what a big help. i guess i could drill it then reinforce it on the sides?
#27
There is another option--you can put a remote oil filter kit on the engine and mount the filter somewhere else. Then all you have to do is grind the rivets on the drivers side engine mount tower on both trucks and swap the 302/351 mount onto your 460 truck. Being an 89, the engine harness will plug right in to the harness on the fender well, so you don't have to mess with any of the wiring attached to the truck--they made it simple starting in 89. You will have to swap the computers, but that is easy (in the drivers side kick panel). Fuel system is the same up to the filter. The feed line from there to the engine is different and the return line back to the switching valve is different, but you can swap all that with the engine.
#30