1994.5 - 1997 7.3L Power Stroke Diesel  

Installed a scavenged tube bumper... with some modifications - MANY PICS

Thread Tools
 
Search this Thread
 
  #1  
Old 04-20-2015, 11:42 PM
Spktyr's Avatar
Spktyr
Spktyr is offline
Laughing Gas
Thread Starter
Join Date: May 2004
Location: Dallas, TX, USA
Posts: 1,056
Likes: 0
Received 4 Likes on 4 Posts
Installed a scavenged tube bumper... with some modifications - MANY PICS

Thought some here might want to see it. I'm sure this will have been child's play for some.

Last year, I spotted this truck in the junkyards sporting a commercial rear bumper replacement with a hay spike welded to it, plus a homemade front bumper complete with the fence from the prior owner's yard.

Name:  hBkirOll.jpg
Views: 326
Size:  62.6 KB

Name:  tNUYC4Kl.jpg
Views: 239
Size:  89.2 KB

I immediately removed both and took off with them on the junkyard's half-price sale day. I removed the hay spike and cleaned up the rear bumper then installed it on my truck. Worked out well.

Name:  0rIum4pl.jpg
Views: 87
Size:  46.3 KB

I took the front bumper to a fabricator acquaintance and he removed the fail fence.

Name:  hClMJbzl.jpg
Views: 64
Size:  106.0 KB

We then both got busy with other matters and had to let the project sit for a few months (hence the surface rust). Recently he reminded me he had it and we started back up. The plan was to mate the extremely well built and sturdy grille guard I already had on my truck to the heavy duty tube bumper and add a 2" receiver hitch.

Today was the day we had to get the major work done. We removed the old stock bumper and guard then start fitting up the 1/2" thick (!) mount plates that had been cut off the tube bumper.
Name:  qh3YJJZl.jpg
Views: 69
Size:  57.1 KB

Name:  gBUVMAgl.jpg
Views: 64
Size:  68.1 KB

Name:  mkMO8PJl.jpg
Views: 66
Size:  76.8 KB

Once the mount plates are fitted, the tube was welded back to the plates.
Name:  A9lSiJIl.jpg
Views: 71
Size:  65.0 KB

The tube being fully welded back on, the old grille guard was brought up and 'offered' to the truck (in the British sense - I'm really a Jaguar guy when it comes to cars) to start working on welding that to the bumper.
Name:  M86QWNSl.jpg
Views: 68
Size:  61.0 KB

Name:  xSLJplvl.jpg
Views: 65
Size:  62.4 KB

Name:  8cf5Ds5l.jpg
Views: 67
Size:  69.6 KB

Next, the hitch receiver was integrated into the 'new' bumper assembly.
Name:  pEcZNOzl.jpg
Views: 73
Size:  60.4 KB

Name:  YaDLLX5l.jpg
Views: 72
Size:  60.5 KB

And the end result for now.
Name:  WWtO5Ael.jpg
Views: 70
Size:  56.1 KB

Name:  G1i4ly0l.jpg
Views: 69
Size:  62.6 KB

Name:  pKGUSObl.jpg
Views: 78
Size:  56.1 KB

More still needs to be done - the bumper needs to be 'decked' with some diamond plate to fill in the empty space between the tube and the body of the truck, but that will have to be another day. (After I go get some diamond plate and work out how I want the deck/filler plate to look; also have to figure out how I want the under bumper skid plate/rock shields to work.) I need to get a weld-on license plate bracket, too - I kind of forgot to get one.

Name:  ENromctl.jpg
Views: 73
Size:  54.6 KB
 
  #2  
Old 04-20-2015, 11:57 PM
FI460's Avatar
FI460
FI460 is offline
Cargo Master
Join Date: Feb 2009
Location: Yreka, CA
Posts: 2,111
Likes: 0
Received 0 Likes on 0 Posts
Whoa that's some iron!

Cool project. Should turn out good with a little decking.
 
  #3  
Old 04-21-2015, 12:03 AM
Spktyr's Avatar
Spktyr
Spktyr is offline
Laughing Gas
Thread Starter
Join Date: May 2004
Location: Dallas, TX, USA
Posts: 1,056
Likes: 0
Received 4 Likes on 4 Posts
IMHO the best part is that I'm only into this project (including both bumpers and the fabricator's work) around $200 all in - so far.
 
  #4  
Old 04-21-2015, 12:53 AM
tasilium's Avatar
tasilium
tasilium is offline
Senior User
Join Date: Mar 2015
Location: North Carolina-Foothills
Posts: 326
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Spktyr
IMHO the best part is that I'm only into this project (including both bumpers and the fabricator's work) around $200 all in - so far.
That is a tough looking bumper, I really like it, and the price can't be beat.

Have to admit I was digging/ the hay spear as well. Not really practical cause I have two tractors for that kinda stuff. But still, part me wants a hay spear on the truck now..lol.
 
  #5  
Old 04-21-2015, 07:23 AM
LeoJr's Avatar
LeoJr
LeoJr is offline
Cargo Master
Join Date: Nov 2006
Location: Denton, TX
Posts: 2,167
Received 10 Likes on 10 Posts
Your tube is lower than the typical 'ranch hand' style. Typically, the 'decking' is flat, hugs the body line and is flush with the top of the tube. Having it lower might let your decking look more like some of the modern designs.

I'm subscribing to see how to address this.

Another plus...With the main tube higher in its typical location, a lot of the spring shackle (in my case, the RSK bracket) and things are really visually exposed. Looks unfinished.
 
  #6  
Old 04-21-2015, 03:44 PM
Spktyr's Avatar
Spktyr
Spktyr is offline
Laughing Gas
Thread Starter
Join Date: May 2004
Location: Dallas, TX, USA
Posts: 1,056
Likes: 0
Received 4 Likes on 4 Posts
I do have an idea on how to deal with that - saw a bumper on a Dodge that inspired me. I'll be mocking it up with cardboard to see what it looks like.
 
  #7  
Old 04-22-2015, 01:23 PM
cowmilker08's Avatar
cowmilker08
cowmilker08 is offline
Postmaster
Join Date: Oct 2008
Location: Avilla, IN
Posts: 4,816
Likes: 0
Received 1 Like on 1 Post
Originally Posted by tasilium
That is a tough looking bumper, I really like it, and the price can't be beat.

Have to admit I was digging/ the hay spear as well. Not really practical cause I have two tractors for that kinda stuff. But still, part me wants a hay spear on the truck now..lol.
We haul round bales of hay in the truck bed to the pasture late in the season. A bed spear could be handy for that.
 
  #8  
Old 04-23-2015, 07:15 AM
LeoJr's Avatar
LeoJr
LeoJr is offline
Cargo Master
Join Date: Nov 2006
Location: Denton, TX
Posts: 2,167
Received 10 Likes on 10 Posts
Originally Posted by Spktyr
I do have an idea on how to deal with that - saw a bumper on a Dodge that inspired me. I'll be mocking it up with cardboard to see what it looks like.
I'll be watching to see what you do.
 
  #9  
Old 04-24-2015, 06:57 PM
Diesel_Brad's Avatar
Diesel_Brad
Diesel_Brad is offline
Fleet Owner
Join Date: May 2009
Location: Gilbert, PA
Posts: 21,431
Received 59 Likes on 48 Posts
I don't follow how they used the bale spear. The bale would drag the ground if you backed into it. It wouldn't carry it
 
  #10  
Old 04-24-2015, 11:11 PM
Spktyr's Avatar
Spktyr
Spktyr is offline
Laughing Gas
Thread Starter
Join Date: May 2004
Location: Dallas, TX, USA
Posts: 1,056
Likes: 0
Received 4 Likes on 4 Posts
Originally Posted by Diesel_Brad
I don't follow how they used the bale spear. The bale would drag the ground if you backed into it. It wouldn't carry it
It was on a pivot. You (apparently) backed up to the hay bale with the spike lowered to be near parallel to the ground then once you speared the hay you used a winch or come-along connected to the loops on the other arm to raise the spear to near vertical and then drove away. There was evidence of an anchor point for a come-along or winch in the bed.

Here's the hay spike by itself. I have one of the pivots I cut off the bumper on the top arm in the loop used to winch the thing back instead of on its proper eyelet down on the crossbar. (Pic is clickable.)

Name:  KOtlq3Kl.jpg
Views: 58
Size:  54.9 KB
 
  #11  
Old 04-25-2015, 07:02 AM
Diesel_Brad's Avatar
Diesel_Brad
Diesel_Brad is offline
Fleet Owner
Join Date: May 2009
Location: Gilbert, PA
Posts: 21,431
Received 59 Likes on 48 Posts
Originally Posted by Spktyr
It was on a pivot. You (apparently) backed up to the hay bale with the spike lowered to be near parallel to the ground then once you speared the hay you used a winch or come-along connected to the loops on the other arm to raise the spear to near vertical and then drove away. There was evidence of an anchor point for a come-along or winch in the bed.

Here's the hay spike by itself. I have one of the pivots I cut off the bumper on the top arm in the loop used to winch the thing back instead of on its proper eyelet down on the crossbar. (Pic is clickable.)
[/URL]

Ok, that makes more sense now. When you said it was welded, I thought it was rigid
 
  #12  
Old 04-25-2015, 10:42 PM
Spktyr's Avatar
Spktyr
Spktyr is offline
Laughing Gas
Thread Starter
Join Date: May 2004
Location: Dallas, TX, USA
Posts: 1,056
Likes: 0
Received 4 Likes on 4 Posts
Originally Posted by LeoJr
I'll be watching to see what you do.

It's going to be not unlike some of the more recent ones. Here's a couple bumpers I saw recently that gave me some ideas of where to go.

Name:  GmklAZLl.jpg
Views: 58
Size:  56.9 KB

Name:  tDAtP7ul.jpg
Views: 58
Size:  59.1 KB

Name:  TLKgoFZl.jpg
Views: 58
Size:  50.5 KB

Name:  GGtShXll.jpg
Views: 61
Size:  44.0 KB
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Peace2Peep
Excursion - King of SUVs
27
05-03-2020 10:19 PM
Hyperactive460
1973 - 1979 F-100 & Larger F-Series Trucks
7
03-20-2016 10:01 AM
JosieGallows
1987 - 1996 F150 & Larger F-Series Trucks
32
01-28-2016 08:43 AM
Slug-O
Excursion - King of SUVs
3
04-26-2010 08:44 AM



Quick Reply: Installed a scavenged tube bumper... with some modifications - MANY PICS



All times are GMT -5. The time now is 04:34 PM.