6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Fuel Gauge E

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Old 12-21-2014, 08:32 AM
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Fuel Gauge E

I made the mistake of fueling my 04 while it was running a month ago and my gauge is still stuck below empty. I've heard that it would clear itself after awhile or to unplug the batteries with the headlights on but neither worked. I called the previous owner and he said that has never happened to him. Any ideas? Thanks!
 
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Old 12-21-2014, 08:45 AM
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Old 12-21-2014, 09:41 AM
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If that doesn't work you may have to pull the float switch and check if it is hung up or the float is full of fuel.
 
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Old 12-21-2014, 10:10 AM
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Mine has done this a few times--not the gauge but the message center.
On a full tank the message center will alarm as to low fuel. It goes away on its own after a couple of restarts after driving.

2006 F350 4X4
 
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Old 12-21-2014, 10:13 AM
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Originally Posted by KDAVID1
Mine has done this a few times--not the gauge but the message center.
On a full tank the message center will alarm as to low fuel. It goes away on its own after a couple of restarts after driving.

2006 F350 4X4
that's the pain of the low gauge. The low fuel alarm is always on.
 
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Old 12-21-2014, 10:25 AM
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Originally Posted by PowerLines

that's the pain of the low gauge. The low fuel alarm is always on.
Sure is. I've have mine do it all day but once started up and it comes on once you reset it wont come on until you restart if I remember correctly. Mine has not done it in a few months.

2006 F350 4X4
 
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Old 12-22-2014, 06:57 AM
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Originally Posted by bismic

I threw some in yesterday...nothing yet but I assume it will take some time.
 
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Old 12-22-2014, 10:09 AM
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I found I got better results by removing the sender and cleaning
the resistor and wiper with a Q-tip with some rubbing alcohol/
Just be careful with you remove the plastic cover and with the wiper.

This photo if a sender from a 1988 Ranger but it the same other
than the float and pump assembly.



Fuel level sender



Fuel Level Sensor Board



Fuel Tank tool in action


The plastic tank ring goes on at 60 Ft/Lb with this tool
with a new seal ring.

Sean



Marry Christmas
 
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Old 12-22-2014, 11:34 AM
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Originally Posted by PowerLines
I threw some in yesterday...nothing yet but I assume it will take some time.
Another thing you might do is remove the battery cables and turn the lights on for 30 or so seconds then replace the battery cables. The gauges should do a full sweep when you reconnect and key on. See if that clears your issue.
 
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Old 12-24-2014, 05:50 AM
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Mine did this only once since I have had it...

mechanic at Ford said to try turning key on, waiting count of twenty or so...
then key off.

do that three or four times and the fuel lines will pressurize and release to "equalize" the float...

don't know if right way or not--- but it worked for

also, my warning did it with engine off, I just don't idle and fill fuel tanks.
Since then I have filled up at 1/8 tank or more, just so I don't get that annoying warning

Chris
 
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Old 12-24-2014, 07:40 PM
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Originally Posted by npccpartsman
Another thing you might do is remove the battery cables and turn the lights on for 30 or so seconds then replace the battery cables. The gauges should do a full sweep when you reconnect and key on. See if that clears your issue.
I tried this again and it's still below E but when I turned the key on after hooking the cables back up the gauge did cycle to full and then back down to E. What would that tell me?
 
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Old 01-06-2015, 12:15 AM
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Originally Posted by PowerLines
I tried this again and it's still below E but when I turned the key on after hooking the cables back up the gauge did cycle to full and then back down to E. What would that tell me?

Not a very good update since nothing has changed. I haven't had a dry day to pull the sender and to be honest, I don't want to throw $300 at a possible fix.
Since this happened a few days after I purchased the truck and my overhead computer doesn't work wither, I'm a little worried about running out of fuel. Common sense is keep topping off the tank but that's becoming a pita......
The gauge doesn't fluctuate at all, stuck below E all the time. The only time it moved was when I unplugged the batteries, headlights on, reconnected, turned the key and the gauge went to full and then back down to below E.
 
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Old 01-06-2015, 12:26 AM
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Originally Posted by PowerLines
I'm a little worried about running out of fuel.
What I do on every fill up is I reset the trip odo to zero. Around 400 miles I fill up. This number works for my truck, my tank size, my driving habits ... your number may be different for some of the reasons just mentioned.

I had it happen to me once where a failed fuel gauge had me thinking I was at about 1/4 tank ... I wasn't ... guess what happened next.

I have also been collecting fuel receipts and writing the odometer on the receipt and entering the receipt into excel when I get home for tax reasons for 14 years ... so setting the trip odometer to zero is part of that routine and not a chore for me.
 
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Old 01-06-2015, 07:31 AM
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The fuel gauge cycling to full and back tells you that the computer can talk to the fuel gauge. That means it's probably not the gauge, it's at the sender end.

brian
 
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Old 01-06-2015, 07:44 AM
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Originally Posted by MC5C
The fuel gauge cycling to full and back tells you that the computer can talk to the fuel gauge. That means it's probably not the gauge, it's at the sender end.

brian
x2, sounds like the float got stuck near Empty..
 

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