Have an 04 with a square EGR cooler - cooler is fine and to my understanding the up-pipe on my truck does not have a scoop therefore I have decided to go the easy route on getting rid of the EGR. I am looking for a block plate to install between the up-pipe and the EGR cooler. The only thing I have found is from elite and it is $35 which seems pretty steep for a round piece of steel. I considered pulling my cooler and having it welded but the block plate route is so much easier that I cant resist.

 

I have a passenger up-pipe sitting on the bench pulled from a late 04 with the scoop FWIW.

Most call what you're looking for a block-off "puck" Usual price is still about $30

Josh

 

I did find this 03-07 Ford 6.0L Powerstroke EGR Cooler Exhaust Block Off Plate, Quarter/Round Shaped Plate 03-07 Ford 6.0L Powerstroke EGR Cooler Exhaust Block Off Plate, Quarter/Round Shaped Plate [QUARTERPLATE/1001060] - $14.99 : Storm Automotive Technologies, You

Unfortunately this says welding is recommended