No power
#16
Did your truck start up and run before you took the battery out?
Are the terminal posts cleaned/lubed, cables tightened down at each end?
Any damage to either cable?
#17
If the piece of wire you tested goes to a yellow wire then that wouldn't be the problem either. That's the "hot" to the horn relay.
In the picture of the wires and solenoid, look at the wire that is almost to the battery side terminal, the one wrapped in electrical tape. I have a sneaking suspicion that that is, or was, the fusible link. Unwrap the electrical tape and pull on the wire, see if it stretches.
#18
#19
#20
#21
And that tape looks much cleaner than anything else around it. Maybe your previous owner "fixed" your fusible link right before you bought it?
#22
#23
You need to figure out why the wire toasted, meaning, what else did you do (or not do) when you were working around the battery. Not to mention, if you had this kind of over-current condition in the absence of the fusible link to protect the harness, I'd be concerned of whatever damage may have been done downstream.
#24
The main part of your problem appears to be a butchered alternator wiring harness, although it looks like some of the main harness might have some damage also.
First picture is solenoid, second is a NOS alternator wiring harness,
#26
If you want to do it the really right way, you need to replace the butchered alternator harness.
There are four different possibilities depending on which alternator you have and whether you have warning lights or gauges.
Discounting the 61 amp alternator models, that leaves two possibilities.
Alternator wiring harness
74-76 F100-350 w/ warning lights and 38, 42 or 55 amp alternator
D4TZ-14305-A
Same w/ gauges instead of lights.
D4TZ-14305-B
Green Sales, Cincinnati, OH has 32 of the -A and 6 of the -B parts (800) 543-4959.
There are a few others around, if you want some more names, let me know.
There are four different possibilities depending on which alternator you have and whether you have warning lights or gauges.
Discounting the 61 amp alternator models, that leaves two possibilities.
Alternator wiring harness
74-76 F100-350 w/ warning lights and 38, 42 or 55 amp alternator
D4TZ-14305-A
Same w/ gauges instead of lights.
D4TZ-14305-B
Green Sales, Cincinnati, OH has 32 of the -A and 6 of the -B parts (800) 543-4959.
There are a few others around, if you want some more names, let me know.
#27
#28
#29
#30
Mike and fmc400..thank you so much for all your help!!
I spliced in a new fusible link, checked for continuity with my new mutilmeter and POWER IS ON!
I actually sustained unassisted internal combustion for about 30 seconds for the first time since I bought the non-running truck.
I spliced in a new fusible link, checked for continuity with my new mutilmeter and POWER IS ON!
I actually sustained unassisted internal combustion for about 30 seconds for the first time since I bought the non-running truck.