I have a 1994 F-250 that needs a headlight assembly replacement on both sides.
I studied the Haynes manual for the truck. The information does not work.
I also printed out exploded assembly views for the 1994 F-250 from fordparts.com to no avail.
The healight assembly is a one-piece plastic unit with a three point adjustment setup. Nope - the lens in fused to the headlight body.
At this point I see no alternative but to break the headlight bezel to see how it all comes apart.
Does anyone have the secret to this problem?

Thanks in advance for any and all help on this subject.

Widget911

 

There are two screws and two bolts that hold the bezel and marker lights on. The two screws are right on top when you open the hood, and the other two are near the bottom of the bezel on the backside of the marker lights. You will need about a 6" extension with 7mm socket IIRC, you need to put the extension through one of slots in the radiator support to get to the nuts.
Once you get those off, the corner and marker lights will come out attached the the bezel. Then you can get at the headlights easier from there.

I can try to get some pics tomorrow after work if you need.

 

This might help?

 

I removed my battery and wiper/coolant resevior so I wouldn't scrap my knuckles up. the headlight and bezel are NOT connected to each other. The corner and turn signal is connected to the bezel, the headlight is separate.

 

^^^^ This as he said. I've done this twice. Both were '92's. Take your time and also be sure to count how many threads are on each OEM headlight before installing the new ones. I also used a digital caliper to help define my estimate.

 

Thanks for all the replies! I think I have a good foundation to complete this task now.
All I need to do now is wait for the weather to clear out.