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DIY: Dentside/Bumpside OEM Bumper with Driving Lights... like LMC Truck's

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  #1  
Old 01-20-2014, 03:57 PM
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HIO Silver
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DIY: Dentside/Bumpside OEM Bumper with Driving Lights... like LMC Truck's

I wrote this up in my 70's build thread but it also applies to these here Dentsides....I've liked the look of LMC's driving light bumper but hated the $299 price tag. I can do better and at a significantly lower cost.

Last year at the JY, I was walking by a 67 F250 and noticed the nice patina on the bumper... then I noticed that it had never been hit. $45 later it was coming home with me for this mod - complete with patina'd bumper bolts. Plus the bumper fits the "farm truck" theme" of the my '70.

It turns out a 29 oz. can of Del Monte peach halves is the same 4-inch diameter as the lights I'm using. 'Taped the lids on for mock-up.





The lights are off a 90s Pontiac... $10 for the pair. Ford's newer driving lights are either too big or had some weird azz shape. The tape is there to reduce scratching the lenses more than they already are.



Rear layout to see where the lights would hit the contour. It's good... just a lil overhang on top. It'll have a small "eyebrow". Also notice the lack of rust...my OE chromed bumper is flaky rust on the back side.



Front layout. The slag will collect on the back side. I'm gonna need a bigger plasma cutter on of these days.



Plasma'ed the holes and left them fat to sneak up with a die grinder. Clearanced the holes holding the grinder at 90° instead perpendicular to the bumper surface for that 'aero' look.



Test fitting to figure out how long the tabs should be. About 1.75 inches long with a 5/16ths hole 1.375 inches up from the bumper.



Marked, drilled, and cut tabs out of 1/8 steel. Assembled the tabs on the light brackets and tack welded. Removed the lights and then fully welded. Applied etching primer from the back to preserve the bumper's patina on the front.





Installed. 'Need to do a lil bit more clearancing on the passenger side cuz the light is kinda tight and needs to tilt a bit more. Total: $55.

 
  #2  
Old 01-20-2014, 04:19 PM
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That's pretty damn cool. May have to copy that someday.
 
  #3  
Old 01-20-2014, 04:24 PM
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Very nice! if you watch the grocery adds, probably get the canned peaches cheaper too!
Thats a really nice addition to the truck! having some fog or driving lights can really help out, and you saved a bunch of cash......
 
  #4  
Old 01-20-2014, 04:46 PM
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HIO, thanks for the inspiration! For those that don't have plasma, a hole saw will do the job. Love the rotary file set-up to clean up the whole. This will be on my list.
 
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