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  #301  
Old 05-20-2014, 12:22 PM
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Josh..we will figure it out. its not going anywhere either way.

glenn...I'm trying to use the ic lol
i didn't go out last night and work.maybe tonight.i need to get the support repaired next bad.lots to do!!!!!
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  #302  
Old 05-27-2014, 08:57 PM
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well,i cut the rust out lol

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first piece of the vertical channel fabbed,fitted,welded in

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the fave piece on.
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lower outer built and on


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1996 cc 4x4 build it yourself and save
d.i.y. efuel. t-500,6.0 IC ,d.i.y. s468 turbo kit. 250/200rosewood injectors , head studs,smith bros push rods,comp springs,4" homebuilt scrap exhaust afe big boost.hydra tunes by ANDREW
sky 3" rsk with bilstein 5125 shocks,soundstream goodies all around. 40-20-40 seat mod, 4 horsemen
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  #303  
Old 05-27-2014, 09:03 PM
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lets see how this 11 gauge makes a box with just a vice and a hammer lol
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inner body mount structure bent,drilled for plug welds and clamped in...this is funClick the image to open in full size...
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just about done with the Click the image to open in full size.first side.
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1996 cc 4x4 build it yourself and save
d.i.y. efuel. t-500,6.0 IC ,d.i.y. s468 turbo kit. 250/200rosewood injectors , head studs,smith bros push rods,comp springs,4" homebuilt scrap exhaust afe big boost.hydra tunes by ANDREW
sky 3" rsk with bilstein 5125 shocks,soundstream goodies all around. 40-20-40 seat mod, 4 horsemen
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  #304  
Old 05-27-2014, 09:06 PM
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Aaron has fab skills! I know that support has been bugging you. Cant wait to see it all painted up.
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Gabe 95 f250 4x4 super cab psd, zf 5 speed, 6637 air intake, scan gauge, stancor gpr, ccv mod, 140v IDM, HPX line, irate t4 mount, s366 turbo, i/c, 3" plenums, Rosewood 238/80 hybrids, T500, studs, springs, rods, DP Tuner f6 chip, diamond eye ss 4" exhaust, 3" dp, irate e fuel, short throw shifter, Valair kevlar/ceramic clutch, Destination MTs, d60 RSK V codes , shackle flip B codes, bilstien shocks, scorpion bed liner, custom tailgate. 96 f350 4x4 psd, dually flatbed welding truck, zf 5 speed, stock. 79 bronco.
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  #305  
Old 05-27-2014, 09:20 PM
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the magic makers

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My supporClick the image to open in full size.t wasnt cracked except just one little guy. I figured I would weld the seams all up where they crack.

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1996 cc 4x4 build it yourself and save
d.i.y. efuel. t-500,6.0 IC ,d.i.y. s468 turbo kit. 250/200rosewood injectors , head studs,smith bros push rods,comp springs,4" homebuilt scrap exhaust afe big boost.hydra tunes by ANDREW
sky 3" rsk with bilstein 5125 shocks,soundstream goodies all around. 40-20-40 seat mod, 4 horsemen
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  #306  
Old 05-27-2014, 09:20 PM
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DIYMechanic is a splendid one to beholdDIYMechanic is a splendid one to beholdDIYMechanic is a splendid one to beholdDIYMechanic is a splendid one to beholdDIYMechanic is a splendid one to beholdDIYMechanic is a splendid one to beholdDIYMechanic is a splendid one to behold
....showoff.

That looks a lot better than the one I pieced together with a big piece of angle iron and a few small pieces of sheet metal! Seriously, though... you got mad skillz!
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If it isn't under warranty, I'll fix it myself.

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  #307  
Old 05-27-2014, 09:24 PM
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I guess I should get started on the other side ....ugg


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1996 cc 4x4 build it yourself and save
d.i.y. efuel. t-500,6.0 IC ,d.i.y. s468 turbo kit. 250/200rosewood injectors , head studs,smith bros push rods,comp springs,4" homebuilt scrap exhaust afe big boost.hydra tunes by ANDREW
sky 3" rsk with bilstein 5125 shocks,soundstream goodies all around. 40-20-40 seat mod, 4 horsemen
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  #308  
Old 05-27-2014, 09:30 PM
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Click the image to open in full size.

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getting close on the second side


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1996 cc 4x4 build it yourself and save
d.i.y. efuel. t-500,6.0 IC ,d.i.y. s468 turbo kit. 250/200rosewood injectors , head studs,smith bros push rods,comp springs,4" homebuilt scrap exhaust afe big boost.hydra tunes by ANDREW
sky 3" rsk with bilstein 5125 shocks,soundstream goodies all around. 40-20-40 seat mod, 4 horsemen
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  #309  
Old 05-27-2014, 09:36 PM
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So as fast as you are working, it should be installed tonight right.
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Gabe 95 f250 4x4 super cab psd, zf 5 speed, 6637 air intake, scan gauge, stancor gpr, ccv mod, 140v IDM, HPX line, irate t4 mount, s366 turbo, i/c, 3" plenums, Rosewood 238/80 hybrids, T500, studs, springs, rods, DP Tuner f6 chip, diamond eye ss 4" exhaust, 3" dp, irate e fuel, short throw shifter, Valair kevlar/ceramic clutch, Destination MTs, d60 RSK V codes , shackle flip B codes, bilstien shocks, scorpion bed liner, custom tailgate. 96 f350 4x4 psd, dually flatbed welding truck, zf 5 speed, stock. 79 bronco.
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  #310  
Old 05-27-2014, 09:37 PM
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inside of the second side

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THe front all welded up,the red marker is the location of the cut for 6.0 Ic tube to go through.

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6.0 ic mount pass side just tacked on. I welded it after pulling rad support and did some finish work for prep for paint.thats 1" box with 1/8" on either side to provide a tight fit.
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1996 cc 4x4 build it yourself and save
d.i.y. efuel. t-500,6.0 IC ,d.i.y. s468 turbo kit. 250/200rosewood injectors , head studs,smith bros push rods,comp springs,4" homebuilt scrap exhaust afe big boost.hydra tunes by ANDREW
sky 3" rsk with bilstein 5125 shocks,soundstream goodies all around. 40-20-40 seat mod, 4 horsemen
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  #311  
Old 05-27-2014, 09:41 PM
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pass side.

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she is looking nice.

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1996 cc 4x4 build it yourself and save
d.i.y. efuel. t-500,6.0 IC ,d.i.y. s468 turbo kit. 250/200rosewood injectors , head studs,smith bros push rods,comp springs,4" homebuilt scrap exhaust afe big boost.hydra tunes by ANDREW
sky 3" rsk with bilstein 5125 shocks,soundstream goodies all around. 40-20-40 seat mod, 4 horsemen
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  #312  
Old 05-27-2014, 09:49 PM
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OK, I did all that this last weekend. I had crap load of other stuff including resurrecting my old crappy push mower friday night and mowing at 10pm friday night so I could get to work on my truck.

I do need some help. the 6.0 ic...upper mount.I have one of the isolators missing. I called ford and from what they could find the isolaters are only sold with the charge air cooler assy.

anybody have any laying around? or any pn that will work. ALL I lack is upper CAC mounting before paint and final assy.

I may not have done the best work but...hey I need my truck back and rre is getting closer and I still hace cac plumbing ,
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1996 cc 4x4 build it yourself and save
d.i.y. efuel. t-500,6.0 IC ,d.i.y. s468 turbo kit. 250/200rosewood injectors , head studs,smith bros push rods,comp springs,4" homebuilt scrap exhaust afe big boost.hydra tunes by ANDREW
sky 3" rsk with bilstein 5125 shocks,soundstream goodies all around. 40-20-40 seat mod, 4 horsemen
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  #313  
Old 05-27-2014, 09:53 PM
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Quote:
Originally Posted by stainlessstroker95 View Post
So as fast as you are working, it should be installed tonight right.
im still have to paint it....
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1996 cc 4x4 build it yourself and save
d.i.y. efuel. t-500,6.0 IC ,d.i.y. s468 turbo kit. 250/200rosewood injectors , head studs,smith bros push rods,comp springs,4" homebuilt scrap exhaust afe big boost.hydra tunes by ANDREW
sky 3" rsk with bilstein 5125 shocks,soundstream goodies all around. 40-20-40 seat mod, 4 horsemen
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  #314  
Old 05-27-2014, 10:20 PM
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Thats a good idea on making the ic mount 1-1/4 wide like that. I used the 1 box too and its a little losse but not going anywhere.
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Gabe 95 f250 4x4 super cab psd, zf 5 speed, 6637 air intake, scan gauge, stancor gpr, ccv mod, 140v IDM, HPX line, irate t4 mount, s366 turbo, i/c, 3" plenums, Rosewood 238/80 hybrids, T500, studs, springs, rods, DP Tuner f6 chip, diamond eye ss 4" exhaust, 3" dp, irate e fuel, short throw shifter, Valair kevlar/ceramic clutch, Destination MTs, d60 RSK V codes , shackle flip B codes, bilstien shocks, scorpion bed liner, custom tailgate. 96 f350 4x4 psd, dually flatbed welding truck, zf 5 speed, stock. 79 bronco.
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  #315  
Old 05-27-2014, 10:32 PM
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since i moved it back as far as I could I figued i had better make sure it didnt move.
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1996 cc 4x4 build it yourself and save
d.i.y. efuel. t-500,6.0 IC ,d.i.y. s468 turbo kit. 250/200rosewood injectors , head studs,smith bros push rods,comp springs,4" homebuilt scrap exhaust afe big boost.hydra tunes by ANDREW
sky 3" rsk with bilstein 5125 shocks,soundstream goodies all around. 40-20-40 seat mod, 4 horsemen
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