1948 - 1956 F1, F100 & Larger F-Series Trucks Discuss the Fat Fendered and Classic Ford Trucks

FABRICATION!! We want to see what you've built.

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  #76  
Old 04-21-2014, 09:02 PM
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Originally Posted by bobj49f2
Not specifically old Ford truck related but it is something I made for my other project, my 1937 Buick.

The grills on these cars are made of pot metal and are prone to break into two pieces and like any other pot metal piece they deteriorate over time. To find an unbroken set with good chrome is getting impossible after 70 years. Some time back someone made reproduction pieces out of aluminum but they also don't fare well in the front of a car bouncing down the road.

Here's my solution made out of stainless steel, these should last forever, at least longer than the owner and car. There are 41 horizontal slats, 15 different lengths with a curve and the grill has a slight outward belly with a twist. I give a lot of thanks to Chris Freeman for helping make a welding jib to make these, well he did most of the work, I just got in the way:
Man Bob you nailed it!! Those look great! I would stick with your wife's number for those. You can get it$$$$$
 
  #77  
Old 04-24-2014, 02:48 AM
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Originally Posted by truckeemtnfords
That is good that it comes apart easy, 'cuz I would never use duct tape for anything like you did. Once the dash gets hot in the Napa summer sun it will be a big gooey mess. If you must wrap it with something why not electrical tape? Other than that it looks like a great job.
Good point.
 
  #78  
Old 04-24-2014, 07:27 AM
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Duct tape also has very poor abrasion resistance, anything rubbing against it will eat thru it in short order. A thin sheet of PVC plastic such as the inexpensive thin indestructable loose leaf notebooks sold in the school supplies for about a dollar would make a much better insulator.
 
  #79  
Old 04-24-2014, 08:20 AM
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Yeah, I realized the duct tape was a bad idea. It's on the weekend project list to fix. Thinking about replacing the aluminum piece with Lexon.
 
  #80  
Old 04-24-2014, 11:16 AM
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Not a real big fabrication as some of those that have posted, but I was satisfied with it.

I needed a bracket to mount my alternator in place of the generator. I couldn't find what I needed so I made one myself.





Lately I have been working on the inner fenders. I was just going to replace them but, decided to repair what I have and then replace at a later date.

This is what I started with...



Both driver and passenger sides were basically the same.

Here is the drivers side after cleaning all the road tar, and rust and fabricating a patch panel.

 
  #81  
Old 04-24-2014, 03:51 PM
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Great articles. I have been wanting to repair my old running boards. I think I can fabricate a set that I would be happy with after seeing this. Thank you for sharing. I am good at woodworking too. I have some Purple Heart wood that would look great with the gauges.
psmith
 
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Old 04-24-2014, 03:57 PM
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Great articles. I have been wanting to repair my old running boards. I think I can fabricate a set that I would be happy with after seeing this. Thank you for sharing. I am good at woodworking too. I have some Purple Heart wood that would look great with the gauges.
psmith
 
  #83  
Old 04-24-2014, 08:18 PM
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Following Drewski's lead...

Attempting to fab my own bed..
 
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  #84  
Old 04-24-2014, 10:41 PM
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OT wood

I have been busting my a** in the wood shop trying to reproduce old style doors
I m all most done.



I will be so glad when I get these doors hung and out of my life!
 
  #85  
Old 04-27-2014, 10:13 AM
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Continue to be impressed with the craftsmanship. Keep the pics and projects coming.
 
  #86  
Old 04-27-2014, 10:26 AM
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Chris, where exactly are you going to use the doors on your trucks? This is Ford Truck Enthusiast's after all, not This Old House.

Just giving you a hard time, guys, Chris has a small shop but he can pump out some awesome projects.
 
  #87  
Old 04-27-2014, 10:33 AM
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Does this count ?
 
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  #88  
Old 04-27-2014, 10:34 AM
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Chris, and firstrider,

I'm just impressed that you can manage to keep the sawdust out of the grease and vice/versa

Its not easy having the two hobbies anywhere close to each other.

Very nice work gentlemen, gorgeous stuff!

Bobby
 
  #89  
Old 04-27-2014, 10:51 AM
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A few more .Made the round mahogany table while in 9th grade .
The tall cherry linen cab. was made for the wife's b-day in '12 .
The long narrow pc. w/ the 45 deg. veneer is the tool tray cover for the 1ST-RIDE .
Round table & sitting area was a challenge .
 
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  #90  
Old 04-27-2014, 05:47 PM
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I made a pair of under lift stands out of 100% scrap metal I had on hand.

Also a hyd. press out of out of scrap... just had to buy the 20ton air/hyd. jack from Harbor Freight.
 
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