91 PSD Swap Help
#1
91 PSD Swap Help
Hi i am new to ford truck forum, anyway i have a 1991 f250 with a dana 60 front with f350 springs and 315 duratracs, its a 302 5 speed. I recently bought a 1994.5 powerstroke with the intentions of putting it into my 91 , i guess my questions are has anyone everdone this before? does anyone know what i will all need, i have the whole truck if i need anything out of it. I already pulled the engine tranny and t-case. Also when i have the engine out is there anything i should replace? which gaskets and seals and seals normally go out on these 7.3s? any help would be appreciated
#2
Your going to need a diesel transmission, engine mounts, different gas tank(s) in addition to different fuel lines. Just to start off with. There was a topic about this where someone wanted to replace their gasser with a diesel, just a couple days ago. Try looking it up, it listed everything needed.......but in all reality, you would be SO much better off with just finding a diesel truck with everything there you need to do the swap.
#3
COMPLETE harness(chassis and Cab) the whole dash board(they dont just bolt in either), Steering column, pedal assem, engine perches, diesel rad support and radiator(87-91 is one style and 92-97 is another), Complete fuel lines, tanks, sending units,diesel trans, you can use either t-case
It is going to be a TON of work. What is wrong with the 94.5?
It is going to be a TON of work. What is wrong with the 94.5?
#4
Guys he has a exceptionally CLEAN and I mean CLEAN 91 with a baby 302 and wants to swap in his 94.5s 7.3 that is a complete rust bucket........ While the motors out (7.3) what are the common things to replace while its on the stand for preventive maintenance. Diesel_Brad you should have the knowledge for something like this or maybe a link to a previous swap on here would be great...
Thanks just trying to help friend! good luck 91 dixty
Thanks just trying to help friend! good luck 91 dixty
#7
The manifold bolts, up pipes, up pipe donuts, turbo pedistal o-rings and oil pan are the only things I would bother with while the engine is out. Everything else is accessible with the engine in
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BL4CKSUNSH1NE69
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
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08-24-2013 01:56 PM