1994.5 - 1997 7.3L Power Stroke Diesel  

Has anyone rebuilt their own ZF?

Thread Tools
 
Search this Thread
 
  #1  
Old 05-09-2013, 03:55 PM
USMC0351fordtruckin's Avatar
USMC0351fordtruckin
USMC0351fordtruckin is offline
Senior User
Thread Starter
Join Date: Dec 2010
Posts: 305
Likes: 0
Received 0 Likes on 0 Posts
Has anyone rebuilt their own ZF?

Hey, my tranny has seen its better days my neighbor bought the truck new in '97 for his cattle and fencing business it was used to tow a 30ft lower boy goose neck trailer daily I bought it with approximatly 265k miles on it and now it has 279k miles on it the synchronizers are going and I'm grinding gears two diesel shop quoted me at $2500 to rebuild it I payed that for the truck with a plow so I don't what to put that in just the tranny. I found this rebuild kit on autozone.com Manual Transmission Rebuild Kit | 1997 Ford F350 1 ton P/U 4WD 8 Cylinders F 7.3L Turbo Diesel | AutoZone.com Has anyone else used it, is it all quality parts and is the company a good one I never heard of them? Does anyone else have a rebuild kit and is it easy to rebuild one?
 
  #2  
Old 05-09-2013, 03:59 PM
OldWoodsDiesel's Avatar
OldWoodsDiesel
OldWoodsDiesel is offline
Posting Guru
Join Date: Oct 2011
Location: Exton, PA
Posts: 1,647
Likes: 0
Received 0 Likes on 0 Posts
there are definitely some guys on here that are rebuild experts on these tranny's. some good how-to threads with pictures as well.

hopefully one of them comes along and gives you some advice. if not in a few days, i'll try to dig up some of my saved threads for you.
 
  #3  
Old 05-09-2013, 04:05 PM
USMC0351fordtruckin's Avatar
USMC0351fordtruckin
USMC0351fordtruckin is offline
Senior User
Thread Starter
Join Date: Dec 2010
Posts: 305
Likes: 0
Received 0 Likes on 0 Posts
Thanks I used the search function but useless stuff comes up and I can't find exact answer I'm looking for it might be there somewhere but theres to much to look through
 
  #4  
Old 05-09-2013, 04:49 PM
ReBilld's Avatar
ReBilld
ReBilld is offline
Hotshot
Join Date: Jan 2012
Location: Southern West Virginia
Posts: 11,132
Likes: 0
Received 1 Like on 1 Post
Here is one with a few tips, but the pics are from another thread. I can't find that one yet.

https://www.ford-trucks.com/forums/1...uild-tips.html
 
  #5  
Old 05-10-2013, 12:38 AM
Alvin in AZ's Avatar
Alvin in AZ
Alvin in AZ is offline
Postmaster
Join Date: Aug 2005
Location: Gadsden Purchase
Posts: 2,760
Likes: 0
Received 7 Likes on 7 Posts
"Has anyone rebuilt their own ZF?"
-Yes. ;)

But I have a complete '91 Ford Truck Shop Manual set, that's what I used
plus the information a guy in town told me over the phone ...which I've
posted here on FTE. :) I hardly ever start new threads and true in this
case too, the information is in someone else's ZF rebuild thread.

There's a mistake in the ZF42-Manual and it got copied into Ford's books
and has-never-been corrected anywhere I've ever seen. :/

Step 13 of the assembly procedure has the wrong picture. It sent me to
running around like a chicken with my head cut off for about a half hour.
LOL :)

{edit: Cool URL there, ReBilld ! :}
{looks like the ZF47 Manual doesn't have the same mistake as the ZF42 xD}

Originally Posted by USMC0351fordtruckin
Thanks I used the search function but useless stuff comes up and I can't
find exact answer I'm looking for it might be there somewhere but theres
to much to look through
LOL :)

You sure you're up to this? :/

{edit: *ZF* is all I used to find this thread, maybe _*ZF* rebuild_?}

Fill out your information.
Where you at?

Alvin in AZ
 
  #6  
Old 05-10-2013, 08:35 AM
kawamatt2's Avatar
kawamatt2
kawamatt2 is offline
Cross-Country
Join Date: Mar 2008
Posts: 98
Likes: 0
Received 0 Likes on 0 Posts
Yep, have done it. ZF5 Rebuild

Its posted in that thread, but I'll reiterate.

ZF Rebuild Manual

ZF Website (scroll to bottom)
 
  #7  
Old 05-10-2013, 12:19 PM
stainlessstroker95's Avatar
stainlessstroker95
stainlessstroker95 is offline
Postmaster
Join Date: May 2011
Location: Monroe City in
Posts: 3,447
Likes: 0
Received 0 Likes on 0 Posts
This is where I got all my parts to rebuild mine. Cost around 500 for parts.
Rebuilt Manual Transmission Transfer Cases and Parts | Midwest Transmission Center no hassle warranty
 
  #8  
Old 05-10-2013, 08:50 PM
fordman67's Avatar
fordman67
fordman67 is offline
Hotshot
Join Date: Dec 2005
Location: evansville in
Posts: 14,077
Received 397 Likes on 268 Posts
sounds like time to swap a good auto into it lol

sorry,I had to....
 
  #9  
Old 05-10-2013, 09:42 PM
ReBilld's Avatar
ReBilld
ReBilld is offline
Hotshot
Join Date: Jan 2012
Location: Southern West Virginia
Posts: 11,132
Likes: 0
Received 1 Like on 1 Post
Originally Posted by fordman67
sounds like time to swap a good auto into it lol

sorry,I had to....
............... LOL!
 
  #10  
Old 05-10-2013, 10:18 PM
tshrager's Avatar
tshrager
tshrager is offline
Lead Driver
Join Date: Oct 2010
Location: Columbus, Oh
Posts: 5,077
Received 7 Likes on 7 Posts
Originally Posted by fordman67
sounds like time to swap a good auto into it lol

sorry,I had to....
I've got a reasonably low mile, "gently" used E4OD just sitting here...lol
 
  #11  
Old 05-11-2013, 12:54 AM
fordman67's Avatar
fordman67
fordman67 is offline
Hotshot
Join Date: Dec 2005
Location: evansville in
Posts: 14,077
Received 397 Likes on 268 Posts
Yea...i know...i still need it!
 
  #12  
Old 05-11-2013, 12:56 AM
fordman67's Avatar
fordman67
fordman67 is offline
Hotshot
Join Date: Dec 2005
Location: evansville in
Posts: 14,077
Received 397 Likes on 268 Posts
Originally Posted by ReBilld
............... LOL!
Got my boat paddle out....stirring the pot lol
 
  #13  
Old 05-11-2013, 09:32 PM
strokin'_tatsch's Avatar
strokin'_tatsch
strokin'_tatsch is offline
Post Fiend
Join Date: Jun 2007
Location: Austin, TX
Posts: 10,007
Received 4 Likes on 3 Posts
Originally Posted by fordman67
sounds like time to swap a good auto into it lol

sorry,I had to....
The problem is finding a "good" auto without spending $4k+. Lmao
 
  #14  
Old 05-11-2013, 10:31 PM
fordman67's Avatar
fordman67
fordman67 is offline
Hotshot
Join Date: Dec 2005
Location: evansville in
Posts: 14,077
Received 397 Likes on 268 Posts
I'm gonna..uunder 2k....4k trans might as well be a million to me right now.
 
  #15  
Old 05-13-2013, 07:15 AM
OldWoodsDiesel's Avatar
OldWoodsDiesel
OldWoodsDiesel is offline
Posting Guru
Join Date: Oct 2011
Location: Exton, PA
Posts: 1,647
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by fordman67
Got my boat paddle out....stirring the pot lol
...stirring in the other direction: is there such thing as a 'good auto trans?'

also - that Midwest trans part site is awesome. I had been looking for something like that while back, but gave up. ...somewhere that actually lists prices for all the internal parts.

I have a complete ZF5-42 4x4 that I bought in parts for $50. the rear tail-housing was broken completely off and the guy just handed me a 5 gallon bucket full of parts. I just needed the shifter, and boots, but I couldn't turn down all the spare parts. its nice to know that I can get a replacement tailhousing from this place for ~$200 and put it all back together if I ever need/want/find-time-to.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Bftford
1973 - 1979 F-100 & Larger F-Series Trucks
9
11-23-2013 10:30 PM
brokersteve
1987 - 1996 F150 & Larger F-Series Trucks
10
12-29-2012 05:11 PM
old-rodder
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
7
09-20-2011 10:36 PM
NW 150
Clutch, Transmission, Differential, Axle & Transfer Case
4
08-03-2010 03:48 PM
bigbubba87
1999 - 2003 7.3L Power Stroke Diesel
6
06-10-2009 06:37 PM



Quick Reply: Has anyone rebuilt their own ZF?



All times are GMT -5. The time now is 05:15 AM.