7.3 powerstroke in 79 xtra cab 4x4

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Old 02-16-2013, 10:33 PM
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7.3 powerstroke in 79 xtra cab 4x4

First off, i know the cummins swap is easier but seeing as how the powerstroke comes in the ford thats what i want to stick with. I have acquired 2 7.3's, one is a 1999 and the other is a 2002. still in the planning portion of the build, not sure if i am going to use the 79 frame and running gear or when i find a 1993 or newer ford truck if i will use it's frame and runnung gear. I also plan on installing the dash, steering and pedal assy. out of the newer truck into the 79 cab. I have been into the 70's ford trucks for quite some time and have disassembled more trucks and broncos than i care to try and count and i have never done a diesel transplant into one and want too. As i get started i will try and post updates and pictures along with finishing up my new shop.Any info from anyone that has started or completed a powerstroke conversion would be much appreciated.
 
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Old 02-23-2013, 10:08 PM
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I have a 79 Ford also, mines a 2wd. I'm thinking of a diesel swap too, want to stick with a Powerstroke also. What year do you think is the best for the 7.3l's? thanks
 
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Old 02-23-2013, 11:05 PM
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late 99 through early 2003. early 99 engine is dependable but some parts are different and more expensive to replace.
 
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Old 02-24-2013, 01:34 PM
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Thanks for the info. Electronics wise is their a year that is better then the others? Want to run the least amount of electronics as possible.
 
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Old 02-26-2013, 08:19 AM
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I am in the process of doing this swap. I purchased a complete donor truck cheap. I am using the firewall out of the donor truck also so that I have the clearance that I need for the turbo and such. As far as the electronics, use the late 99 to 2003 and you will be fine.

Steve S.
To many to list.
 
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Old 02-26-2013, 10:01 PM
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if you want less electronics you can go farther back to the 6.9 IDI or I think the first offering of the 7.3 should have a simple manual injector pump.but probally would sacrafice some hp.
 
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Old 03-01-2013, 05:19 PM
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if you want less electronics - go with a 93. Even a 94.5 NON power joke motor = the IDI. They are mechanically injected vs. the electronic injection of the 95+ stuff = easier to wire (if you need that).

If you get an early, non turbo motor Banks sells a turbo kit that will give it enough power to get out of it's own way...

<!--[if gte mso 9]><xml> <w:WordDocument> <w:View>Normal</w:View> <w:Zoom>0</w:Zoom> <w:TrackMoves/> <w:TrackFormatting/> <w:PunctuationKerning/> <w:ValidateAgainstSchemas/> <w:SaveIfXMLInvalid>false</w:SaveIfXMLInvalid> <w:IgnoreMixedContent>false</w:IgnoreMixedContent> <w:AlwaysShowPlaceholderText>false</w:AlwaysShowPlaceholderText> <woNotPromoteQF/> <w:LidThemeOther>EN-US</w:LidThemeOther> <w:LidThemeAsian>X-NONE</w:LidThemeAsian> <w:LidThemeComplexScript>X-NONE</w:LidThemeComplexScript> <w:Compatibility> <w:BreakWrappedTables/> <w:SnapToGridInCell/> <w:WrapTextWithPunct/> <w:UseAsianBreakRules/> <wontGrowAutofit/> <w:SplitPgBreakAndParaMark/> <wontVertAlignCellWithSp/> <wontBreakConstrainedForcedTables/> <wontVertAlignInTxbx/> <w:Word11KerningPairs/> <w:CachedColBalance/> </w:Compatibility> <w:BrowserLevel>MicrosoftInternetExplorer4</w:BrowserLevel> <m:mathPr> <m:mathFont m:val="Cambria Math"/> <m:brkBin m:val="before"/> <m:brkBinSub m:val="--"/> <m:smallFrac m:val="off"/> <m:dispDef/> <m:lMargin m:val="0"/> <m:rMargin m:val="0"/> <m:defJc m:val="centerGroup"/> <m:wrapIndent m:val="1440"/> <m:intLim m:val="subSup"/> <m:naryLim m:val="undOvr"/> </m:mathPr></w:WordDocument> </xml><![endif]--> Here's a crude idea of how the Ford diesel has evolved.
83-87 - 6.9 V-Belt, Non-Turbo, Indirect Injection(Mechanical, no Computer)
88-92 - 7.3 V-Belt, Some OE Turbo, Indirect Injection(Mechanical, no Computer)
93 - 7.3 Serpentine, Some OE Turbo, Indirect Injection(Mechanical, no Computer)
94-98.5 - 7.3 First Series Powerstroke (Turbo) and Computer, Some Electronics
98.5 - 03 - 6.0 PowerStroke(Turbo)and Computer, crapload Electronics.
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Old 03-02-2013, 01:15 PM
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I have been searching for a donor truck but no luck yet, hoping something will fall into my lap here soon. I did start tearing down one of the 7.3's I already have, i need to start pulling the front clip off the truck and removing the big block ,transmission and t-case.
 
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Old 03-02-2013, 10:48 PM
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It has been done, I remember seeing a 78-79 Bronco with a 7.3 PSD swapped in. Hopefully someone will chime in with a link. I think mounting will be easier than a Cummins being a V8 but me thinks the wireing will be a nightmare. Good luck and update often.
 
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Old 05-05-2013, 08:25 AM
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powerstroke dentside

I'm building a 76 f250 highboy with 04 6.0 powerstroke , the 04 5 speed auto and transfer case. I had to swap in a dana 60 front diff for more strength and a stirling 10.25 in the rear for the speed sensor. I've been building it for 5 years now and had to re engineer every part of it to make it work. Using the late model chassis would've been a lot easier! I'm glad I stuck with the old chassis now. Your 79 chassis should be wider than mine I think, so the motor should fit easier. The 6.0 fits in my highboy like it was made for it. I only had to mod the radiator support for intercooler clearance and 10mm notch in the chassis to allow a little clearance for the transfer case. I'm just sorting through the wiring now then it'll be on the road for some test driving before paint. Can't wait!
 
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