Factory Frame Rivets verses Grade 8 Bolts
#16
I think Truckdog nailed that one. Rivets allow more flexing without putting as much stress on the surface of the metal. I believe grade 8 bolts are stronger but dont have the advantage of minimizing the stress on the metal. On the other hand, I would rather crawl under the truck and remove a 7/16" nut and bolt to change out a running board bracket than try to grind off the stock rivets.
#17
You might look at the Big Flats web site because it gives a short instruction page on during this. I did mess up the look of one of the rivets that I set, then came back and replaced it. It was just as hard to remove as the factory ones. So the spreading of the shaft seems to be the aspect that mostly holds things together. As for the stresses imposed by one method or the other, as I recall I read a number of technical threads on web sites like Practical Machinist and others that contained a lot of technical stuff describing the merits of rivets. I just jumped ahead to the bottom line.
Also, as I was thinking on this at dinner tonight, I recalled that Marmon-Herrington used grade 8 bolts themselves in their conversions. Because they had to spread the frame rails to get the transfer case cross members into the inner rails they cut out the rivets holding the third cross member on the F-2/3 models and replaced them with bolts. I've pulled three of these trucks apart and they've all had the same modification. Stu
Also, as I was thinking on this at dinner tonight, I recalled that Marmon-Herrington used grade 8 bolts themselves in their conversions. Because they had to spread the frame rails to get the transfer case cross members into the inner rails they cut out the rivets holding the third cross member on the F-2/3 models and replaced them with bolts. I've pulled three of these trucks apart and they've all had the same modification. Stu
#18
The first couple minutes of this one show a good assortment of what I mean:
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#21
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#23
Rivet squeeze tools aren't crazy expensive if you're doing a lot of them. Here are some:
http://www.aircraftspruce.com/menus/...squeezers.html
http://www.aircraftspruce.com/menus/...squeezers.html
#24
Got the rivets and air tool from Big Flats. Made a backing plate out of 1/2" flat stock to hold the rivet heads in place with the shaft end coming through the holes, heated with the gas wrench until just before turning bright red, then put the air gun to it to form the outer heads. Took some practice to get the heads pretty, but not too bad.
What I've heard is that Ford set them cold with giant squeeze jaws as the frames moved down the line. Faster than heating each rivet. But on my transmission cross member, that had been removed and modified by Marmon-Herrington with a hoop to permit the front drive shaft to clear, the rivet heads looked exactly like the ones I was making.
Ross - I took your advice. As I was heating the repaired area I could hear the stresses being relieved. Thanks. Stu
What I've heard is that Ford set them cold with giant squeeze jaws as the frames moved down the line. Faster than heating each rivet. But on my transmission cross member, that had been removed and modified by Marmon-Herrington with a hoop to permit the front drive shaft to clear, the rivet heads looked exactly like the ones I was making.
Ross - I took your advice. As I was heating the repaired area I could hear the stresses being relieved. Thanks. Stu
#25
#26
Turn that around; Do you want to be re-torquing crossmember bolts every 6 months to be sure they still have tension? I'm not sure Grade 8 bolts are the appropriate fastener to replace rivets; structural bolts are a different metallurgy and are torqued to a stretch. The nuts in particular are heavier. You don't want to ever have to go back to re-tighten the girder bolts on a skyscraper.
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#27
I probably just remember incorrectly. George didn't usually make a statement he hadn't researched very thoroughly.
#28
Totally Stainless has these machine screws available at the bottom of page 114 of their catalogue:
UNSLOTTED TRUSS HEAD - COMMONLY USED TO REPLACE RIVETS
This has been a discussion here and on almost every other old vehicle forum. You can spend a lot of time reading but basically most come to the same conclusion that fatfenders noted previously: Grade 8 bolts that fill the holes are just fine for our applications.
I had to remove the rivets from the front spring pivot mount on the rear of my F-2 in order to get the pivot pins out. I found that the replacement grade 8 bolts did not quite fill the holes so I drilled them out exactly one size larger and used larger grade 8 bolts would fit perfectly with no slop. I didn't use stainless noted above just plated grade 8 hex head.
#29