Steering box difficulty
#1
#2
Join Date: Mar 2005
Location: Marlboro Mental Hospital.
Posts: 60,975
Received 3,102 Likes
on
2,164 Posts
#3
#4
"Shock"ing prospects...
Dittos on the steering box change; its not that hard. We have done it on three trucks this past year. Adding quad shocks is also a piece of cake if your truck already has the quad shock spring towers. If not, it is still not too hard. The most difficult part is cutting the five or six rivets that hold the standard spring/shock towers in place. An angle grinder, pin punch, and hammer are the keys to success; with the possible help of a torch for any stubborn rivets.
While you have the driver side unit out, install your new steering box: You have easier access from above the frame rail to hold the box in place. Also, clean up and rustproof/paint the frame sections where the towers attach; inspecting them first for any cracks or other issues needing repair. Bolt your new towers in place using grade 8 bolts (1/2 or 7/16 - I cannot recall).
One other item to take note of before you tear into your truck is whether or not the lower shock bracket with its integral shock bolt is already in place. A number of these trucks & Broncos had this part installed from the factory while others did not. If yours does not then you will have to remove the bolts that hold the front ends of the radius arms and the lower ends of the springs to remove the non-quad shock U-shaped axle arm stiffeners to replace them with the quad shock compatible units.
Of course, if you are going this far, change out your radius arm and axle arm pivot bushings since the access is so easy at this point. Do you also need to install new springs to replace older tired & sagging ones? Happy maintaining!
And remember: You can buy a lot of replacement & upgrade parts for your current classic truck with the money you save in not having a truck payment or higher sales and/or property taxes and insurance with a newer one. As well as being able to work on that older truck. !
dn.
While you have the driver side unit out, install your new steering box: You have easier access from above the frame rail to hold the box in place. Also, clean up and rustproof/paint the frame sections where the towers attach; inspecting them first for any cracks or other issues needing repair. Bolt your new towers in place using grade 8 bolts (1/2 or 7/16 - I cannot recall).
One other item to take note of before you tear into your truck is whether or not the lower shock bracket with its integral shock bolt is already in place. A number of these trucks & Broncos had this part installed from the factory while others did not. If yours does not then you will have to remove the bolts that hold the front ends of the radius arms and the lower ends of the springs to remove the non-quad shock U-shaped axle arm stiffeners to replace them with the quad shock compatible units.
Of course, if you are going this far, change out your radius arm and axle arm pivot bushings since the access is so easy at this point. Do you also need to install new springs to replace older tired & sagging ones? Happy maintaining!
And remember: You can buy a lot of replacement & upgrade parts for your current classic truck with the money you save in not having a truck payment or higher sales and/or property taxes and insurance with a newer one. As well as being able to work on that older truck. !
dn.
#5
+1 on the redhead steering box. Those things are top notch and your truck will steer like you never thought it could.
The box itself is quite heavy. I am a pretty strong guy and it was a real challenge to hold the box in place with one hand and threading the bolts in with the other. I would guess a box weighs in the 80 lb range so if you can lay on your back and extend your arm while balancing a bag of concrete on it, then you can do this.
For your second question, you have to remove the coil spring and bucket. You get the bucket from the donor and there is a bracket that holds the lower end of the shock under the coil spring. You need to get that out as well.
The box itself is quite heavy. I am a pretty strong guy and it was a real challenge to hold the box in place with one hand and threading the bolts in with the other. I would guess a box weighs in the 80 lb range so if you can lay on your back and extend your arm while balancing a bag of concrete on it, then you can do this.
For your second question, you have to remove the coil spring and bucket. You get the bucket from the donor and there is a bracket that holds the lower end of the shock under the coil spring. You need to get that out as well.
#7
Trending Topics
#8
#9
I think they're a little less than that. Maybe 40 lbs. Still a bunch when you're trying to jockey it into place around the steering, frame and drivetrain. I've found this actually helped as I have been able to use these things to prop up the box while I start the bolts.
#12
I just did a steering swap in my 91 250. I replaced the power box with a manual box for a 1990. The power boxes are very heavy as was stated already. I used a 2 foot crescent wrench to turn the pitman arm puller bolt because the wrench didn't provide enough leverage and stripped out. It also works well for putting it back on. Put a pipe over the pitman arm when you remove and install it or you might damage the box internals. Do it with the box in the centered position. DO NOT POUND ON ANYTHING!!
#14
Join Date: Mar 2005
Location: Marlboro Mental Hospital.
Posts: 60,975
Received 3,102 Likes
on
2,164 Posts
#15