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Rough idle, jerking returns after FICM replacement

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Old 11-28-2011, 03:34 PM
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Rough idle, jerking returns after FICM replacement

Last September I had the FICM replaced in my truck because of the rough idle, bucking, jerking and what not and ran just fine for a month or so. Last week the rough idle and all that came back and I have no idea why. The only code I have is ICP sensor circuit low but it has been that way even before and after the FICM was replaced and apparently wasn't responsible for the driveability issues like what I described, I will however change it out soon. Back to the FICM, I checked probably every square inch on the injector/FICM harness and connections and those common chafing spots, but found nothing at all. I changed fuel filters a few days ago as well and still acting up. I had batteries replaced in August. Surely the FICM couldn't have gone bad again in that short of time. What do yall think?

2004 Ford F250 XLT, 6.0 PSD, 4x4
 
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Old 11-28-2011, 03:46 PM
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I am going through the same stuff right now. Currently on my second FICM.

I did my ICP and it was oil soaked. Check the tech folder for some basic FICM knowledge.

I am waiting for my Scan Gauge to arrive so I can get some real data before I post my laundry list of issues to the forum.

Good Luck.
 
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Old 11-28-2011, 03:50 PM
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Thank you, oh and by the way, when you replaced the ICP did that fix the problem or does it still run rough?
 
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Old 11-28-2011, 04:10 PM
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I have replaced the ICP and IPR. My truck does not want to start anymore. If I get it started, let it idle, and try to restart......it won't crank back up. So my issues run a little bit deeper than yours. Like I said, check out the tech folder to learn some FICM troubleshoothing.
 
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Old 11-28-2011, 04:17 PM
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Ok, yeah im going to check out the FICM troubleshooting. Just wondered if the ICP replacement actually improved anything but sounds like it didn't for you. Thanks again
 
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Old 11-28-2011, 05:41 PM
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Originally Posted by fixxxer-upper
I have replaced the ICP and IPR. My truck does not want to start anymore. If I get it started, let it idle, and try to restart......it won't crank back up. So my issues run a little bit deeper than yours. Like I said, check out the tech folder to learn some FICM troubleshoothing.
HPOP possibly?
 
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Old 11-28-2011, 05:58 PM
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Eh, could be.. However I did notice my oil cooler is probably in it's early stages of going bad because the coolant is a slight milky brown color. You don't suppose coolant in the oil would cause the injectors the behave like this would you? Because obviously I know injectors use the high pressure oil to fire.
 
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Old 11-28-2011, 06:07 PM
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if you have oil in your coolant then your oil cooler is probably already blown.

I am not sure if it will cause problems running, but it probably would
 
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Old 11-28-2011, 06:14 PM
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Yeah I was reading up on that just now. Luckily I hardly drive anywhere outside city limits nor drive it that much at all. Sounds like i'll have to leave it at home and drive something else till I can fix it. What's usually used to fix this? A delete/repair kit maybe, or just a new oil cooler period?
 
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Old 11-28-2011, 11:48 PM
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Had similar issues early this year. A local shop was quick to replace my FICM as well. When the issues persisted I started messing with it my self. I discovered the problem with mine by wiggling wires and checking connections while the engine was running. Wiggling the ICP connection harness caused the engine to surge and almost die.
I clipped out the metal crimps connecting each of the three wires and remade the connections with solder. (A little heat shrink tubing and silicone to waterproof)
I am still running with the original ICP sensor and pigtail and it is running great.
 
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Old 11-28-2011, 11:57 PM
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new oil cooler. u might also wan to do the stc fitting once u have it all apart. if ur doing ur oil cooler, it's a safe bet to do ur egr cooler as well.
 
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Old 11-29-2011, 09:48 AM
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Alright, so I figured I might as well get the EGR delete and fix it while im doing the oil cooler. So I ordered the EGR delete kit yesterday and im gonna get the oil cooler today. I know they don't come cheap but do you know where I could get one at a fairly decent price? Does somebody sell rebuilt ones? Thanks...
 
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Old 11-29-2011, 11:59 AM
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Originally Posted by spindler52
Alright, so I figured I might as well get the EGR delete and fix it while im doing the oil cooler. So I ordered the EGR delete kit yesterday and im gonna get the oil cooler today. I know they don't come cheap but do you know where I could get one at a fairly decent price? Does somebody sell rebuilt ones? Thanks...
u could go to savage yards and find rebuilt ones, but in my opinion and in most techs' opinions, it's better for u not to have a rebuilt one and to go for a new one instead. as long as ur up-to-date wif ur coolant flushes, the oil cooler will last u for a long while. i would mention the egr cooler as well but then ur gonna do a egr delete. oh well, basically ur truck's gonna love u for it. most folks tat i know who are not on here, usually leave out coolant flushes on the 6.0s but do everything else. weird.

u might want to google online. u might find some. but stick to oem.
 
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