Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks
Sponsored by:
Sponsored by:

Transmission Swap

Thread Tools
 
Search this Thread
 
  #1  
Old 08-03-2011, 01:50 AM
fordcaver91's Avatar
fordcaver91
fordcaver91 is offline
Freshman User
Thread Starter
Join Date: Apr 2011
Posts: 48
Likes: 0
Received 0 Likes on 0 Posts
Transmission Swap

Hey Yall. Ok I have a 89 f150 4x4 300-6 with a 4 speed. I have a 5 speed out of a 94 f150 4x4 300-6 and both drive shafts and the crossmember. I hate to take my 4 speed out but with fuel prices and what not the overdrive would be a nice help.
So what kind of problem will i run into? anyone done this and have some pointers? The 5 speed has the hydraulic throwout bearing and my 4 speed has the external slave cylinder. Is there going to be a problem with that?
thanks for the help..
 
  #2  
Old 08-03-2011, 05:08 AM
EPNCSU2006's Avatar
EPNCSU2006
EPNCSU2006 is offline
Lead Driver
Join Date: Nov 2002
Location: Concord, NC
Posts: 9,531
Likes: 0
Received 26 Likes on 22 Posts
You will need a new clutch hydraulic line and a new slave cylinder (Ford Motorcraft will last the longest) for an '89 5-speed F150. The clutch master cylinder will work fine as long as you use a slave cylinder for an '89 - the '94 slave cylinder will not work with the '89 master. You might also need to get the transmission tunnel cover for the cab floor. I don't know if they had a common design in '89, but the original 4-speed tunnel cover did not fit with the 5-speed I installed in my '87.
 
  #3  
Old 08-04-2011, 02:28 AM
fordcaver91's Avatar
fordcaver91
fordcaver91 is offline
Freshman User
Thread Starter
Join Date: Apr 2011
Posts: 48
Likes: 0
Received 0 Likes on 0 Posts
ok I already got a clutch kit for the 94 five spped that has the clutch pressure plate slave cylinder and what not.. It may be a stupid question but why wont the the 89 master work? does it have a longer stroke or what? the ends look the say on the hose lines. But im not real sure this is the first rig Ive messed with that has a hydraulic clutch. lol.
 
  #4  
Old 08-04-2011, 04:37 AM
EPNCSU2006's Avatar
EPNCSU2006
EPNCSU2006 is offline
Lead Driver
Join Date: Nov 2002
Location: Concord, NC
Posts: 9,531
Likes: 0
Received 26 Likes on 22 Posts
The master cylinder piston diameter changed in '93 I believe. The clutch and pressure plate should work fine, though.
 
  #5  
Old 08-04-2011, 04:52 AM
fordcaver91's Avatar
fordcaver91
fordcaver91 is offline
Freshman User
Thread Starter
Join Date: Apr 2011
Posts: 48
Likes: 0
Received 0 Likes on 0 Posts
ok. thanks for the help. does the position of the cross member change (mount farther back)?
 
  #6  
Old 08-04-2011, 03:43 PM
EPNCSU2006's Avatar
EPNCSU2006
EPNCSU2006 is offline
Lead Driver
Join Date: Nov 2002
Location: Concord, NC
Posts: 9,531
Likes: 0
Received 26 Likes on 22 Posts
It did on my truck between the 4-speed cross member and the 5-speed. I had to go back to the junkyard and get the angled support brackets that go between the cross member and the top of the frame rails, but nothing required any drilling in the frame.
 
  #7  
Old 08-04-2011, 07:08 PM
fordcaver91's Avatar
fordcaver91
fordcaver91 is offline
Freshman User
Thread Starter
Join Date: Apr 2011
Posts: 48
Likes: 0
Received 0 Likes on 0 Posts
ok thanks.. i was hoping this would be a little bit easier project but this still dont sound that bad and it should be worth it..
 
  #8  
Old 08-04-2011, 07:53 PM
fordcaver91's Avatar
fordcaver91
fordcaver91 is offline
Freshman User
Thread Starter
Join Date: Apr 2011
Posts: 48
Likes: 0
Received 0 Likes on 0 Posts
also how do i know what 5 speed i have? from what ive seen there is 2 types.
 
  #9  
Old 08-04-2011, 09:28 PM
IDIDieselJohn's Avatar
IDIDieselJohn
IDIDieselJohn is offline
Post Fiend
Join Date: Feb 2009
Location: Ottawa, Ontario
Posts: 8,005
Likes: 0
Received 4 Likes on 4 Posts
Since your 5 speed is out of another F150, it will be the lighter duty M5OD Mazda tranny, and good word of advice, don't abuse...to much.



And, before installing it in the truck, replace the 3 rubber plugs up on the shift tower, they leak as you drive, run the tranny dry and burn it up, alot of these trannys died because of this!

I think Ford sells the copper plugs to replace the crappy rubber ones!


Heres what i'm talking about if your not sure. They are accessible from removing the floor hump inside the truck, but since the tranny is out, do it now.


 
  #10  
Old 08-04-2011, 11:14 PM
fordcaver91's Avatar
fordcaver91
fordcaver91 is offline
Freshman User
Thread Starter
Join Date: Apr 2011
Posts: 48
Likes: 0
Received 0 Likes on 0 Posts
ok. thanks. is that what they call the zf or... if i had the money i'd just keep my 4 speed and get a ranger overdrive unit to add to it. after i kill the 5 speed (probally in a couple years of hard trailer hauling and just normal abuse) i plan on going back to the 4 speed with the ranger o/d. so if anyones done this and has any pointer thatd be nice too.
 
  #11  
Old 08-04-2011, 11:16 PM
IDIDieselJohn's Avatar
IDIDieselJohn
IDIDieselJohn is offline
Post Fiend
Join Date: Feb 2009
Location: Ottawa, Ontario
Posts: 8,005
Likes: 0
Received 4 Likes on 4 Posts
The 5 speed you have is the M5OD, if you want a ZF5, those are the heavy duty trannys found only in F250'sHD or F350's.
 
  #12  
Old 08-04-2011, 11:19 PM
fordcaver91's Avatar
fordcaver91
fordcaver91 is offline
Freshman User
Thread Starter
Join Date: Apr 2011
Posts: 48
Likes: 0
Received 0 Likes on 0 Posts
ok thanks.
 
  #13  
Old 08-21-2011, 12:07 AM
fordcaver91's Avatar
fordcaver91
fordcaver91 is offline
Freshman User
Thread Starter
Join Date: Apr 2011
Posts: 48
Likes: 0
Received 0 Likes on 0 Posts
ok ive done alot of looking around and cant find those plugs.. do you know a part # or something? thank
 
  #14  
Old 08-21-2011, 07:24 AM
HardScrabble's Avatar
HardScrabble
HardScrabble is offline
Temporarily Deactivated
Join Date: Aug 2003
Posts: 1,859
Likes: 0
Received 2 Likes on 2 Posts
Don't expect much in the way of mileage improvement. The power required to move your truck down the road will not change and it takes gas to make power. Your best bet for mileage improvement is to slow down. Drive a light, aerodynamic vehicle when possible. Trucks are for hauling loads and towing.
 
  #15  
Old 08-21-2011, 09:19 AM
Eddiec1564's Avatar
Eddiec1564
Eddiec1564 is offline
Cargo Master
Join Date: Mar 2007
Location: Arcadia, Fla
Posts: 2,930
Likes: 0
Received 30 Likes on 23 Posts
Originally Posted by fordcaver91
ok ive done alot of looking around and cant find those plugs.. do you know a part # or something? thank
Couple months ago I seen a post about those plugs. Someone found a steel plug that fit in the M5OD shift rail holes. Got to do some searching on "M5OD plugs" or something to that.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mic91F150
1987 - 1996 F150 & Larger F-Series Trucks
2
11-29-2016 11:14 PM
1990-f250
1987 - 1996 F150 & Larger F-Series Trucks
1
12-22-2014 08:28 PM
vandm
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
1
08-21-2006 11:42 PM
High on Intuition
1987 - 1996 F150 & Larger F-Series Trucks
2
03-12-2003 07:07 PM



Quick Reply: Transmission Swap



All times are GMT -5. The time now is 10:18 PM.